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Contents

Model Information ............................................... 2

Driver Model ................................................ 2

Warnings ........................................................... 3

Component Identification..................................... 6

Setup................................................................. 7

Install Vented Oil Cap Before Using

Equipment...................................... 7

Grounding .......................................................... 7

Operation ........................................................... 8

Startup ........................................................ 8
Shutdown .................................................... 8
Pressure Relief Procedure............................ 8

Driver Operation ................................................. 9

Pressure Control .......................................... 9

Maintenance ...................................................... 9

Preventive Maintenance Schedule ................ 9
Change the Oil............................................. 9
Check Oil Level ........................................... 9
Bearing Pre-Load......................................... 9

Error Code Troubleshooting ................................ 10

Standby Mode ............................................. 10
Error Codes Table........................................ 10

Repair................................................................ 12

Replace Output Seal Cartridge ..................... 12
Software Token Update ................................ 13
Control Board Replacement (273261) ........... 14
Encoder Replacement (25C169) ................... 16
Position Sensor Replacement

(24W120) ....................................... 19

Notes ................................................................ 21

Parts.................................................................. 22

Driver Assembly: 24X960 ............................. 22

Repair Kits and Accessories ................................ 24

Mounting Hole Pattern ........................................ 25

Wiring Schematic................................................ 26

Technical Specifications...................................... 27

Graco Extended Warranty ................................... 28

Model

Model Information

Information

Driver

Driver Model

Model

Part

Series

Description

24X960

King Driver

2575

II 2 G

Ex db IIA T4 Gb -5°C≤Ta≤50°C
FM15ATEX0060X
IECEx FMG 15.0035X

Explosion proof. For Class 1, Div. 1, Group D T4.

Zone 1, AEx db IIA T4 Gb -5°C≤Ta≤50°C
Ex db IIA T4 Gb -5°C≤Ta≤50°C
FM20CA0054X

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Содержание 24X960

Страница 1: ...e coatings coatings coatings using using using King King King Sprayers Sprayers Sprayers For For For professional professional professional use use use only only only Important Important Important Saf...

Страница 2: ...60 22 Repair Kits and Accessories 24 Mounting Hole Pattern 25 Wiring Schematic 26 Technical Specifications 27 Graco Extended Warranty 28 Model Model Model Information Information Information Driver Dr...

Страница 3: ...less they are anti static or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static sparking occurs or you feel a shock Do not use equipment until you id...

Страница 4: ...s or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedu...

Страница 5: ...onent See Technical Technical Technical Specifications Specifications Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Tech...

Страница 6: ...ssure Control Knob P Oil Fill Cap vented S Power Switch Lock out tag out equipped Y Electrical Junction Box X Conduit Entry Z Electrical Junction Box Cover ZZ Ground Screws The driver requires a dedic...

Страница 7: ...th the supplied vented oil cap P before use PX P ti31010a Grounding Grounding Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static spar...

Страница 8: ...lief Relief Procedure Procedure Procedure Follow the Pressure Relief Procedure whenever you see this symbol This equipment stays pressurized until pressure is manually relieved To help prevent serious...

Страница 9: ...tainer under the oil drain port Remove the oil drain plug G Allow all oil to drain from the driver 2 Reinstall the oil drain plug G Torque to 18 23 ft lb 25 30 N m NOTICE NOTICE NOTICE Do not over tor...

Страница 10: ...Type Type Type Troubleshooting Troubleshooting Troubleshooting Steps Steps Steps 1 Alarm Pump Pump Pump diving diving diving The pump is diving rapidly A pressure imbalance between the up and down str...

Страница 11: ...nected securely see Wiring Schematic page 26 The encoder may need replacement See Graco Graco Graco Contact Contact Contact Information Information Information Graco Extended Warranty page 28 10 Alarm...

Страница 12: ...2 9 steel or better with a minimum yield strength of 1100 MPa 160 000 psi are acceptable alternatives Replace Replace Replace Output Output Output Seal Seal Seal Cartridge Cartridge Cartridge 1 Stop t...

Страница 13: ...Status Indicator Light L for the status of the software update a The Status Indicator Light will blink slowly for a few seconds and then rapidly for several seconds b Once the update is complete the...

Страница 14: ...nch 15 ft lb 20 N m Prepare Prepare Prepare Driver Driver Driver 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure...

Страница 15: ...nsure all connectors are securely attached to the control board See Wiring Schematic page 26 2 Secure loose motor wires into the clip inside the housing see Wiring Schematic page 26 3 Reinstall electr...

Страница 16: ...e Prepare Prepare Driver Driver Driver 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3...

Страница 17: ...ead mounting screws AD Rotor Bearing Housing Install Install Install New New New Encoder Encoder Encoder 1 If replacing the encoder cable AE AF also place the encoder connector cable through the motor...

Страница 18: ...e 26 2 Secure loose motor wires into the clip inside the housing see Wiring Schematic page 26 3 Reinstall electronics cover onto center housing 4 Install the 12 bolts using a 6 mm hex wrench NOTE NOTE...

Страница 19: ...1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3 Decouple the pump lower from the drive...

Страница 20: ...tighten the position sensor Damage to the position sensor may result 3 Tighten the jam nut on the position sensor finger tight NOTICE NOTICE NOTICE Do not use a wrench to tighten the jam nut Damage to...

Страница 21: ...Notes Notes Notes Notes 3A8124A 21...

Страница 22: ...Parts Parts Parts Parts Driver Driver Driver Assembly Assembly Assembly 24X960 24X960 24X960 22 3A8124A...

Страница 23: ...x 1 46 25C170 SCREW shcs M8 x 1 25 80 mm 4 pack 4 49 17M815 KIT fan bearing with coupler 1 49a COUPLER 1 49b 25C182 KIT seal input shaft 1 49c 119539 RING retaining internal 1 51 25C181 BRACKET shroud...

Страница 24: ...Free Synthetic ISO 220 EP Gear Oil 1 quart 0 95 liter order 2 24W120 Position Sensor see Position Sensor Replacement page 19 25C169 Encoder see Encoder Replacement page 16 273261 Control board see Co...

Страница 25: ...e Hole Pattern Pattern Pattern A A A 6 186 in 157 mm B B B 6 186 in 157 mm C C C Four 3 8 16 Mounting Holes D D D Six 5 8 11 Tie Rod Holes 8 in 203 mm x 120 bolt circle OR 5 9 in 150 mm x 120 bolt cir...

Страница 26: ...Schematic Schematic AA AA AA Install Motor Connector Under Clip BB BB BB Motor Temp Cable CC CC CC Motor Power Cable DD DD DD Token Cable EE EE EE Encoder Cable FF FF FF Position Sensor and Cable GG...

Страница 27: ...force 4 200 lbf 18 7 kN Power inlet port size 3 4 14 npt f Ambient temperature range 25 120 F 5 50 C Oil capacity 1 0 1 2 quarts 0 9 1 1 liters Oil specification Graco Part No 16W645 Silicone Free Syn...

Страница 28: ...ale or one 1 year after the warranty period expires GRACO GRACO GRACO MAKES MAKES MAKES NO NO NO WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIE...

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