GORMAN-RUPP PA6D60-4045T Скачать руководство пользователя страница 9

OM-06622

PA SERIES

PAGE B - 2

INSTALLATION

c. Carefully read all tags, decals, and markings

on the pump assembly, and perform all duties
indicated. Note that the pump shaft rotates in
the required direction.

Only operate this pump in the direction in­
dicated by the arrow on the pump body
and on the accompanying decal. Other­
wise, the impeller could become loosened
from the shaft and seriously damage the
pump.

d. Check levels and lubricate as necessary. Re­

fer to 

LUBRICATION

 in the 

Maintenance and

Repair Manual

 and perform duties as in­

structed.

e. If the pump has been stored for more than 12

months, some of the components or lubri­
cants may have exceeded their maximum
shelf life. These 

must be inspected or re­

placed

 to ensure maximum pump service.

If the maximum shelf life has been exceeded, or if
anything appears to be abnormal, contact your
Gorman‐Rupp distributor or the factory to deter­
mine the repair or updating policy. 

Do not

 put the

pump into service until appropriate action has
been taken.

Battery Installation

Unless otherwise specified on the pump order, the
engine battery is

 not

 included with engine driven

units.

Refer to the information accompanying the battery
and/or electrolyte solution for activation and charg­
ing instructions.

Before installing the battery, clean the positive and
negative cable connectors, and the battery termi­
nals. Secure the battery by tightening the
holddown brackets. The terminals and clamps
may be coated with petroleum jelly to retard corro­
sion. Connect and tighten the positive cable first,
then the negative cable.

POSITIONING PUMP

Death or serious personal injury and
damage to the pump or components
can occur if proper lifting procedures
are not observed. Make certain that
hoists, chains, slings or cables are in
good working condition and of suffi­
cient capacity and that they are posi­
tioned so that loads will be balanced
and the pump or components will not be
damaged when lifting. Suction and dis­
charge hoses and piping must be re­
moved from the pump before lifting. Lift
the pump or component only as high as
necessary and keep personnel away
from suspended objects.

Lifting

Pump unit weights will vary depending on the
mounting and drive provided. Check the shipping
tag on the unit packaging for the actual weight, and
use lifting equipment with appropriate capacity.
Drain the pump and remove all customer‐installed
equipment such as suction and discharge hoses
or piping before attempting to lift existing, installed
units.

Mounting

Locate the pump in an accessible place as close as
practical to the liquid being pumped.  Level mount­
ing is essential for proper operation. The pump
may have to be supported or shimmed to provide
for level operation and eliminate vibration.

For engine driven units, the pump 

must

 be posi­

tioned as level as possible to ensure sufficient lubri­
cation and fuel supply to the engine.

If the pump has been mounted on a moveable
base, make certain the base is stationary by setting
the brake and blocking the wheels before attempt­
ing to operate the pump.

Содержание PA6D60-4045T

Страница 1: ...OM 06622 02 June 16 2014 ACDEU GORMAN RUPP PUMPS www grpumps com 2014 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST PA SERIES PUMP MODEL PA6D60 4045T...

Страница 2: ...ERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number...

Страница 3: ...ttings PAGE B 3 Strainers PAGE B 3 Sealing PAGE B 4 Suction Lines in Sumps PAGE B 4 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 5 Siphoning PAGE B 5 Valves PAGE B 5 ALIGNMENT PAGE B 5 AUT...

Страница 4: ...l PAGE C 18 Separating Pump And Drive Assembly From Engine PAGE C 19 Draining Oil From Seal Cavity PAGE C 19 Loosening Impeller PAGE C 19 Pump Casing Removal PAGE C 20 Impeller Removal PAGE C 20 Seal...

Страница 5: ...ed in this manual or in other lit erature accompanying the unit please contact your Gorman Rupp distributor or the Gorman Rupp Company The Gorman Rupp Company P O Box 1217 Mansfield Ohio 44901 1217 Ph...

Страница 6: ...olatile non flammable liquids containing specified entrained solids Do not attempt to pump volatile corro sive or flammable liquids which may damage the pump or endanger person nel as a result of pump...

Страница 7: ...ed Use caution when positioning the skid mounted unit to prevent damage to the fuel tank Do not operate an internal combustion engine in an explosive atmosphere When operating an internal combustion e...

Страница 8: ...the pressure supplied to the pump is critical to performance and safety be sure to limit the incoming pressure to 50 of the maximum permissible operating pressure as shown on the pump performance cur...

Страница 9: ...nals and clamps may be coated with petroleum jelly to retard corro sion Connect and tighten the positive cable first then the negative cable POSITIONING PUMP Death or serious personal injury and damag...

Страница 10: ...t to secure them when filled with liquid and under pressure Gauges The pump is drilled and tapped for installing dis charge pressure and vacuum suction gauges It is recommended that gauges be installe...

Страница 11: ...ll a baffle between the inflow and the suction inlet at a distance 1 1 2 times the diameter of the suction pipe The baffle will allow entrained air to escape from the liquid before it is drawn into th...

Страница 12: ...it is recommended that a throttling valve be installed in the discharge line to protect the pump from excessive shock pres sure and reverse rotation when it is stopped If the application involves a h...

Страница 13: ...and pipe is available attach the float switch cable to the standpipe in the sump at the approxi mate desired liquid level b In a single float system the cable can be teth ered to the suction line or s...

Страница 14: ...e LUBRICATION in MAINTENANCE AND REPAIR The pump will begin to prime upon startup The air in the suction line will be discharged from the educ tor discharge line Complete priming is indicated by a pos...

Страница 15: ...d Overheating The maximum liquid temperature for this pump is 160 F 71 C Do not apply it at a higher operating temperature Overheating can occur if operated with the valves in the suction or discharge...

Страница 16: ...mperatures by hand is inaccu rate Bearing temperatures can be measured ac curately by placing a contact type thermometer against the housing Record this temperature for future reference A sudden incre...

Страница 17: ...ollapsed Replace suction hose Leaking or worn seal or pump gasket Check pump vacuum Replace leaking or worn seal or gasket Air compressor head 180 out Consult factory Air compressor damaged or belts b...

Страница 18: ...ow rate and run engine at maximum governed speed Discharge flow too slow Dilute if possible Suction check valve or foot valve clogged or binding Clean valve Suction intake not submerged at proper leve...

Страница 19: ...e schedule will help assure trouble free performance and long life from your Gorman Rupp pump For specific questions con cerning your application contact your Gorman Rupp distributor or the Gorman Rup...

Страница 20: ...mpeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr s L...

Страница 21: ...el with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller trim...

Страница 22: ...OM 06622 PA SERIES MAINTENANCE REPAIR PAGE E 2 PARTSPAGE ILLUSTRATION Figure 1 Pump Model PA6D60 4045T...

Страница 23: ...L CODE QTY 1 PUMP END ASSY PA6D60 SAE 3 10 COMM 1 2 POWER UNIT KIT 46143 155 1 3 BATTERY SEE OPTIONS 1 4 PUMP MOUNTING KIT 48157 016 1 NOT SHOWN PRIME AIRE DECAL 38812 078 2 INSTRUCTION TAG 38817 085...

Страница 24: ...OM 06622 PA SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 46143 155 Power Unit Kit...

Страница 25: ...15 HOSE CLAMP 26518 641 2 16 HOSE 11308G 1 17 FLAT WASHER K10 15991 8 18 HEX HEAD CAP SCREW B1008 15991 4 19 LOCK WASHER J10 15991 4 20 HEX NUT D10 15991 4 21 CONNECTOR 26351 065 1 22 PIPE TEE U08 119...

Страница 26: ...OM 06622 PA SERIES MAINTENANCE REPAIR PAGE E 6 ILLUSTRATION Figure 3 PA6D60 SAE 3 10 COMM Pump Assembly...

Страница 27: ...213 15991 6 5 LOCK WASHER J12 15991 6 6 HEX NUT D12 15991 8 7 GASKET 25113 036 1 8 HEX HEAD CAP SCREW B1212 15991 2 9 DRIVE ASSY 44162 159 1 10 SUCTION SUPPORT BRACKET 34266 041 15080 1 11 FLAT WASHER...

Страница 28: ...OM 06622 PA SERIES MAINTENANCE REPAIR PAGE E 8 ILLUSTRATION Figure 4 46133 416 Pump End Assembly...

Страница 29: ...EAD CAP SCREW B0806 15991 4 11 LOCK WASHER J08 15991 4 11A LOCK WASHER J08 15991 4 12 PIPE PLUG P08 15079 1 13 O RING 25154 449 1 14 O RING 25154 265 1 15 LOCK WASHER J06 15991 7 16 HEX NUT D06 15991...

Страница 30: ...OM 06622 PA SERIES MAINTENANCE REPAIR PAGE E 10 ILLUSTRATION Figure 5 44163 549 Repair Rotating Assembly...

Страница 31: ...79 1 13 HEX HD CAPSCREW B0805 1 2 15991 4 14 LOCKWASHER J08 15991 4 15 HEX HD CAPSCREW 21632 938 15991 6 16 LOCKWASHER J06 15991 6 17 OIL SEAL S1907 1 18 DRIVE FLANGE 38545 020 10000 1 19 INTERM GUARD...

Страница 32: ...NAME PART NUMBER MAT L CODE QTY 1 PRIMING CHAMBER ASSY 46112 709 1 2 PIPE BUSHING AP1608 11999 1 3 STREET ELBOW RS08 11999 1 4 BALL VALVE 26631 052 1 5 STUD C0809 15991 4 6 HEX NUT D08 15991 4 7 LOCK...

Страница 33: ...LIST ITEM NO PART NAME PART NUMBER MAT L CODE QTY 1 PRIMING VALVE 26664 007 1 ORIFICE BUTTON 26688 021 1 2 HEX HD CAPSCREW B0806 15991 8 3 LOCKWASHER J08 15991 8 4 PRIMING VALVE GASKET 38683 657 19060...

Страница 34: ...SY 44165 016 1 2 BUSHING 24131 498 1 3 KEY 24113 603 1 4 DRIVE FLANGE 38545 004 10000 1 5 LOCK WASHER 21171 536 8 6 SOCKET HEAD CAP SCREW 22644 220 8 6 SOCKET HEAD CAP SCREW BD0606 1 2 15991 8 7 CAP S...

Страница 35: ...which could be dangerous to personnel How ever this manual cannot possibly antici pate and provide detailed instructions and precautions for every situation that might occur during maintenance of the...

Страница 36: ...button Remove the hex nut and lock washer securing the orifice button to the linkage bar and unscrew the orifice button from the linkage bar Discharge Check Valve Removal and Disassembly Figure 3 Remo...

Страница 37: ...1 4 liters minimum capacity under the seal cavity drain plugs 12 Figure 4 and 8B Figure 5 Remove the plugs and drain the oil from the seal cavity into the container For shorter drain time remove the v...

Страница 38: ...ng 9 Position the seal plate on a flat surface with the impeller side down Use a wooden dowel or other suitable tool to press on the back side of the stationary seat until the seat and O ring can be r...

Страница 39: ...bearings as indicated in Shaft And Bearing Removal And Disassembly To prevent damage during removal from the shaft it is recommended that bearings be cleaned and inspected in place It is strongly rec...

Страница 40: ...BRICA TION at the end of this section Seal Reassembly and Installation Figures 5 and 10 Clean the seal cavity and shaft with a cloth soaked in fresh cleaning solvent Most cleaning solvents are toxic a...

Страница 41: ...cover the threads with electrical or duct tape Slide the O ring over the shaft until it seats against the shaft shoulder Remove the tape covering the threads Check to ensure that the shaft threads ar...

Страница 42: ...collars 20 adjusting screws 30 and back cover nuts 19 onto the studs Tighten the back cover nuts evenly in an al ternating pattern to press the suction spool into the pump casing until the wear plate...

Страница 43: ...ribed above to obtain the proper face clearance Pump Casing Installation Figure 4 Lubricate the rotating assembly O rings 6 and 8 with a light coating of grease Use a suitable hoist and sling to slide...

Страница 44: ...Priming Chamber Removal and Disassembly for orifice button removal If the orifice button was removed screw the new orifice button into the linkage bar until fully seated Align the hole in the linkage...

Страница 45: ...When lubricating a dry overhauled bearing hous ing fill the bearing cavity with approximately 40 ounces 1 2 liters of oil Clean and reinstall the air vent Do not over lubricate Over lubrication can ca...

Страница 46: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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