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OM−06362

80 SERIES

PAGE B − 2

INSTALLATION

ing, check for  loose hardware at mating sur-
faces.

c. Carefully read all tags, decals, and markings

on the pump assembly, and  perform all duties
indicated.

d. Check levels and lubricate as necessary.  Re-

fer to 

LUBRICATION

 in the 

MAINTENANCE

AND REPAIR

 section of this manual and per-

form duties as instructed.

e. If the pump and

 

engine have been stored for

more than 12 months, some of the compo-
nents or lubricants may have exceeded their
maximum shelf life. These 

must be inspected

or replaced

 to ensure maximum pump serv-

ice.

f. Check all special engine modifications such

as spark arresting muffler, fuel guard and han-
dle assembly for loose mounting hardware.

If the maximum shelf life has been exceeded, or if
anything appears to be abnormal, contact your
Gorman-Rupp distributor or the factory to deter-
mine the  repair or  updating  policy.  

Do not

 put the

pump into service until appropriate action has
been  taken.

POSITIONING PUMP

Lifting

Pump unit weights will vary depending on the
mounting and drive provided. Check the shipping
tag on the unit packaging for the actual weight, and
use lifting equipment with appropriate capacity.
Drain the pump and remove all customer-installed
equipment such as suction and discharge hoses
or piping before attempting to lift existing, installed
units.

The pump assembly can be seriously
damaged if the cables or chains used to lift
and move the unit are improperly wrapped
around the pump.

Mounting

Locate the pump in an accessible place as close as
practical to the liquid being pumped. Level mount-
ing is essential for proper operation.

The pump may have to be supported or shimmed
to provide for level operation or to eliminate vibra-
tion.

If the pump has been mounted on a moveable
base, make certain the base is stationary by setting
the brake and blocking the wheels before attempt-
ing to operate the pump.

To ensure sufficient lubrication and fuel supply to
the engine, 

do not

 position the pump and engine

more than 15

_

 off horizontal  for continuous opera-

tion. The pump and engine may be positioned up
to 30

_

 off horizontal for 

intermittent operation

only

; however, the engine manufacturer should be

consulted for continuous operation at angles
greater than 15

_

.

SUCTION AND DISCHARGE PIPING

Pump performance is adversely effected by in-
creased suction lift, discharge elevation, and fric-
tion losses. See the performance curve and notes
on Page E-1 to be sure your overall application al-
lows pump to operate within the safe operation
range.

Materials

Either pipe or hose maybe used for suction and
discharge lines; however, the materials must be
compatible with the liquid being pumped. If hose is
used in suction lines, it must be the rigid-wall,  rein-
forced type  to prevent collapse under suction. Us-
ing piping couplings in suction lines is not recom-
mended.

Line Configuration

Keep suction and discharge lines as straight as
possible to minimize friction losses. Make mini-
mum use of elbows and fittings, which substan-
tially increase friction  loss. If elbows are necessary,
use the long-radius type to minimize friction loss.

Connections to Pump

Before tightening a connecting flange, align it ex-
actly with the pump port. Never pull a pipe line into

Содержание 82D1-1B20-X

Страница 1: ...N RUPP COMPANY D MANSFIELD OHIO www grpumps com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A e2010 The Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL WI...

Страница 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Страница 3: ...tion Lines In Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 GROUNDING PAGE B 5 OPERATION SECTION C PAGE C 1 PRIMING...

Страница 4: ...oval PAGE E 6 Impeller Removal PAGE E 7 Seal Removal and Disassembly PAGE E 7 Seal Reassembly and Installation PAGE E 7 Impeller Installation And Adjustment PAGE E 8 Pump Casing Installation PAGE E 9...

Страница 5: ...ssed in this manual are performed only after establishing that neither personal safety nor pump integrity are compromised by such prac tices If there are any questions regarding the pump or its applic...

Страница 6: ...d non flam mable atmosphere free of combustible hazards It cannot be further modified without affecting performance and safe ty factors The shield and spark arrest ing modifications must be inspected...

Страница 7: ...ternal combustion engine in an explosive atmosphere When operating internal combustion engines in an enclosed area make cer tain that exhaust fumes are piped to the outside These fumes contain carbon...

Страница 8: ...c application Since the pressure supplied to the pump is critical to performance and safety be sure to limit the incoming pressure to 50 of the maximum permissible operating pressure as shown on the p...

Страница 9: ...s close as practical to the liquid being pumped Level mount ing is essential for proper operation The pump may have to be supported or shimmed to provide for level operation or to eliminate vibra tion...

Страница 10: ...is not furnished with the pump but is installed by the pump user make certain that the total area of the openings in the strainer is at least three or four times the cross section of the suction line...

Страница 11: ...sired in the discharge line use a valve as large as the largest pipe to minimize friction losses Never install a throttling valve in a suction line A check valve in the discharge line is normally rec...

Страница 12: ...by the liquid be ing pumped the unit must be grounded by attach ing the ground wire assembly to a ground rod In stall the ground rod in accordance with the Nation al Electrical Codes and all local co...

Страница 13: ...ot prime when dry Extended operation of a dry pump will destroy the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been use...

Страница 14: ...ressure within the pump can cause parts being disen gaged to be ejected with great force al low the pump to cool before servicing Strainer Check If a suction strainer has been shipped with the pump or...

Страница 15: ...ion In below freezing conditions drain the pump to prevent damage from freezing Also clean out any solids by flushing with a hose Operate the pump for approximately one minute this will remove any rem...

Страница 16: ...quid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve Product vapor pressure too high Cool pump and product suction line Pump speed too slow Check engine...

Страница 17: ...rdware Pump or drive not securely mounted Locate and eliminate source of air bubble Pumping entrained air Strainer clogged Check strainer and clean if neces sary Pump speed too high Check driver outpu...

Страница 18: ...ly the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 19: ...lift Since pump installations are seldom identi cal your performance may be different due to such factors as viscosity specific gravity elevation tem perature and impeller trim If your pump serial nu...

Страница 20: ...80 SERIES OM 06362 MAINTENANCE REPAIR PAGE E 2 PARTSPAGE ILLUSTRATION Figure 1 Pump Model 82D1 1B20 X...

Страница 21: ...STER 29334 196 1 8 GUARD 34851 579 15120 1 9 RUBBER FOOT MOUNTING KIT 48152 607 1 10 HEX HD CAPSCREW B0604 15991 2 11 FLANGED HEX NUT 21765 314 4 12 CAUTION PLATE 38816 146 13990 1 13 POP RIVET 11703D...

Страница 22: ...80 SERIES OM 06362 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 Pump Parts Only 82D1 1B20 X PPO...

Страница 23: ...A 17090 1 13 IMPELLER 2912F 13040 1 14 CASING GASKET SET 504G 18000 1 15 WEAR PLATE ASSY 2643A 15990 1 16 STUD C0606 15991 8 17 NAME PLATE 38812 041 13990 1 18 DRIVE SCREW BM 04 03 17000 4 19 CASING D...

Страница 24: ...engine used in this pump is not standard It has been modified for use in handling gasoline and other petroleum products in a well ventilated non flam mable atmosphere free of combustible hazards It c...

Страница 25: ...spring centering washer 11 and seal spring Slide the shaft sleeve 8 and rotat ing portion of the seal off the engine shaft as a unit Apply oil to the shaft sleeve and work it up under the rubber bello...

Страница 26: ...STATIONARY ELEMENT ROTATING BELLOWS IMPELLER SHIMS IMPELLER SPRING RETAINER ELEMENT CRANKSHAFT SEAL SLEEVE SPRING CENTERING WASHER DRIVE BAND Figure 3 Seal Assembly This seal is not designed for opera...

Страница 27: ...learance of 008 to 015 inch 0 20 to 0 38 mm between the impeller and the wear plate is also rec ommended for maximum pump efficiency This clearance can be obtained by adding or removing gaskets in the...

Страница 28: ...ENGINE MODIFICATIONS The engine used on this pump is not a standard commercial model It has been specially modified by Gorman Rupp for pumping gasoline and other petroleum products in a well ventilate...

Страница 29: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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