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STEP 4 - RUNWAY OR MONORAIL INSTALLATION

Runway or Monorail to Header Weldment Connections

4.1

  Suspend runway section under installed support

 

structure (refer to enclosed 

General Arrangement

 Drawing

 for recommended dimensions and runway

 

or monorail location).

4.2

  Using spine clamp angles, clamp plates, and

 

hardware provided, attach runway or monorail

 

section to header weldment, as shown in 

diagram

 4A 

or

 4B

.

4.3

  Check to make sure that runway is level (/-

 

1/8”) and parallel to opposite runway (/- 1/4”)

 

over a 20’-0” distance.

4.4

  Tighten hanger hardware to full compression of

 

lockwasher, do not exceed 50 ft.-lbs.

4.5

  If you 

DO NOT

 have additional runways or monorails

 

to install, proceed to Step 4.13 on page 8 otherwise proceed to Step 4.6 on page 8.

Splice Joint Instructions

  IMPORTANT:

 To install additional runway sections, runways must be spliced together.

4.6

 

Attach hardware to splice joint. Slide splice joint over track portion of installed runway.

4.7

 

Lift next runway section into position for splicing to previously installed runway, bringing runway

 

ends together. Maximum gap between ends of load carrying flanges shall be less than or equal to

 

1/16” (1.5mm). Center lower splice joint over the two track ends (

diagram 4C

 or 

4D

, page 8).

WARNING

Do not deviate from the bridge “span” dimension 

shown on the General Arrangement Drawing. 

Bridge “span” is the distance between runways

(centerline to centerline).

 IMPORTANT:

 Keep in mind that splice joints must be

 within 48” of hanger center.

 

IMPORTANT:

 The closer the runways are to parallel

 the easier the bridge is to move.

Diagram 4A. 

 Attaching runway to header

weldment (standard hangers).

7

9/18 Rev C

Diagram 4B.

  Attaching runway to header

weldment (3-hole hangers).

WARNING

There must be a minimum of two threads showing 

at both ends of the threaded rod.

WARNING

If 3-hole hangers are being used, one threaded 

rod must be secured through the runway top tube. 

Failure to do so may result in the runway falling to 

the floor.

WARNING

Do not deviate from the dimensions specified in the General Arrangement Drawing for maximum 

space from header center to splice joint. Typically 48” maximum.

Содержание Tether Track

Страница 1: ...stallation Operation Maintenance Manual Tether Track Free Standing Rigid Rail Anchor Systems Month Year Gorbel Dealer Date Gorbel Customer Order No Serial No Distributed by Engineered Fall Protection...

Страница 2: ...Installation 5 Step 3 Header Weldment Installation 6 Step 4 Runway Installation 7 8 Step 5 Bridge and End Truck Installation 9 10 Step 6 Trolley Installation 10 Step 7 Final Steps 11 Sway Bracing Gui...

Страница 3: ...re designed in accordance with ANSI Z359 6 Gorbel Tether Track Anchor Systems will provide many years of dependable service by following the installation and maintenance procedures described herein AP...

Страница 4: ...l arrest system 10 Before each use the equipment shall be inspected as outlined in the inspection section of this manual 11 The rated capacity the rated maximum arresting force and the rated number of...

Страница 5: ...r modification 12 This system is not designed to be used as a crane Gorbel accepts no responsibility for use of the Tether Track Anchor System other than for its intended use DEFINITION OF TERMS AUTHO...

Страница 6: ...area that is four times greater than the base plate area and is free of cracks seams expansion joints and walls is required Foundation requirements are based on a concrete compressive strength of 300...

Страница 7: ...ation directions and requirements 2 5 Check to see if column weldment is plumb If column weldment is not plumb loosen anchor bolt nuts and place steel shims not included or grout not included under ba...

Страница 8: ...4 bolt column cap plate 3 2 Tighten hardware to 95 ft lbs of torque per nut 3 3 Install remaining header weldments repeat Steps 3 1 through 3 2 IMPORTANT Threaded rod for header weldment installation...

Страница 9: ...next runway section into position for splicing to previously installed runway bringing runway ends together Maximum gap between ends of load carrying flanges shall be less than or equal to 1 16 1 5mm...

Страница 10: ...4 feet long Do not allow more than 13 feet of track to extend past the header without support For sleeve and truss plate style connections S SL SLX and SLD styles only lift these sections individually...

Страница 11: ...or exact end truck location 5 6 Go to Step 5 10 For Coped Aluminum Bridges 5 7 Make sure nylon spacers are attached to end truck before installing end truck on bridge 5 8 Slide an end truck over coped...

Страница 12: ...rack with a clean dry cloth do not use any kind of cleaning solution to remove grit or debris that may have collected during shipping storage or installation 6 2 Be sure end stop is installed in one e...

Страница 13: ...e the crane Again bracing at the corners of the system in both a lateral and longitudinal direction is sufficient see B in diagram 1 providing the distance to the ceiling is not greater than 10 feet F...

Страница 14: ...t Number 281374 Size 20 W x 5 T Corner Radius Artist GSS Date 7 24 12 8 16 8 28 8 29 PMS 355 PMS 647 Black 20 5 COMPLIES WITH OSHA AND ANSI Z359 1 REQUIREMENTS P N SS 99161 Fishers NY U S A MAXIMUM AR...

Страница 15: ...e plan Unless the person has demonstrated his or her instructions through practical use of the Complete Fall Arrest System Unless the person is familiar with fall protection equipment and the safe use...

Страница 16: ...st one person visually aware of your activities and that there is an authorized fall rescue person on site 5 Do not exceed the rated load capacity number of workers or maximum arresting force of the T...

Страница 17: ...IBUTOR NOT AN AGENT Gorbel and Purchaser agree that Purchaser has been put on notice that dealer or distributor is not Gorbel s agent in any respect for any reason Gorbel and Purchaser also agree that...

Страница 18: ...ted require pre use inspection as detailed by their manufacturers If the answer to any of these questions on the checklist is NO remove yourself from the fall hazard and report the issue to the proper...

Страница 19: ...ussed track Using a string kite two clamps and a measuring device ruler tape measure etc measure from support to support covering track area where arrest took place Clamp one end of string to the conc...

Страница 20: ...replace endstops Every 2 000 hours or yearly 7 Wheels endtrucks and trolleys Check for cracks pits and or grooves all of these affect trolley tracking If any of these conditions exist wheels should b...

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