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responsibility for equipment installed in violation of any code
or regulation. The mechanical installation of the packaged
roof top units consists of making final connections between
the unit and building services; supply and return duct con-
nections; and drain connections (if required).  The internal
systems of the unit are completely factory-installed and tested
prior to shipment.

Units are generally installed on a steel roof mounting curb
assembly which has been shipped to the job site for installa-
tion on the roof structure prior to the arrival of the unit.  The
model number shown on the unit’s identification plate identi-
fies the various components of the unit such as refrigeration
tonnage, heating input and voltage.

Carefully inspect the unit for damage including damage to
the cabinetry.  Any bolts or screws which may have loosened
in transit must be re-tightened.  In the event of damage, the
receiver should:

1. Make notation on delivery receipt of any visible

damage to shipment or container.

2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be

notified as soon as possible-preferably within 5 days.

4. File the claim with the following supporting documents:

a. Original Bill of Lading, certified copy, or indemnity

bond.

b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing

trade and other discounts or reductions.

d. Copy of the inspection report issued by carrier

representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough
investigation of each claim. The distributor or
manufacturer will not accept claims from dealers for
transportation damage.

NOTE:

 When inspecting the unit for transportation damage,

remove all packaging materials. Recycle or dispose  of the
packaging material according to local codes.

P

RE

-I

NSTALLATION

 C

HECKS

Carefully read all instructions for the installation prior to in-
stalling unit. Ensure each step or procedure is understood
and any special considerations are taken into account be-
fore starting installation.  Assemble all tools, hardware and
supplies needed to complete the installation. Some items may
need to be purchased locally.

UNIT LOCATION

WARNING

T

O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED

WHEN INSTALLING THE UNIT.

IMPORTANT NOTE: 

Remove wood shipping rails prior to

installation of the unit.

A

LL

 I

NSTALLATIONS

:

NOTE:

Appliance is shipped from factory for vertical duct

application.

Proper installation of the unit ensures trouble-free operation.
Improper installation can result in problems ranging from
noisy operation to property or equipment damages, danger-
ous conditions that could result in injury or personal property
damage and that are not covered by the warranty. Give this
booklet to the user and explain it’s provisions. The user should
retain these instructions for future reference.

For proper flame pattern within the heat exchanger
and proper condensate drainage, the unit must be
mounted level.

The flue outlet must be at least 12 inches from any
opening through which flue gases could enter a
building, and at least three feet above any forced air
inlet located within ten feet. The economizer/manual
fresh air intake/motorized fresh air intake and
combustion air inlet mounted on the unit are not
affected by this restriction.

To avoid possible corrosion of the heat exchanger,
do not locate the unit in an area where the outdoor air
(i.e. combustion air for the unit) will be frequently
contaminated by compounds containing chlorine or
fluorine. Common sources of such compounds include
swimming pool chemicals and chlorine bleaches, paint
stripper, adhesives, paints, varnishes, sealers, waxes
(which are not yet dried) and solvents used during
construction and remodeling. Various commercial and
industrial processes may also be sources of chlorine/
fluorine compounds.

To avoid possible illness or death of the building
occupants, do NOT locate outside air intake device
(economizer, manual fresh air intake, motorized fresh
air intake) too close to an exhaust outlet, gas vent
termination, or plumbing vent outlet. For specific
distances required, consult local codes.

Allow minimum clearances from the enclosure for fire
protection, proper operation, and service access (see
unit clearances). These clearances must be
permanently maintained.

The combustion air inlet and flue outlet on the unit
must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh
air damper to become blocked by snow or debris. In
some climates or locations, it may be necessary to
elevate the unit to avoid these problems.

When the unit is heating, the temperature of the return
air entering the unit must be between 50° F and 100°
F.

G

ROUND

 L

EVEL

 I

NSTALLATIONS

 O

NLY

:

When the unit is installed on the ground adjacent to
the building, a level concrete (or equal) base is
recommended. Prepare a base that is 3” larger than
the package unit footprint and a minimum of 3” thick.

Содержание CPG SERIES

Страница 1: ...bility to install the product safely and to educate the customer on its safe use This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard National Stan...

Страница 2: ...TELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE FOLLOW THE GAS SUPPLIERS INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT INSTALLATION AND SERVICE MUST BE PERFORMED BY A...

Страница 3: ...N MONOXIDE POISONING HAZARD RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE FAILURE TO KEEP THIS COMPARTMENT CLOSED EXCEPT WHEN SERVICING COULD RESULT IN CARBON MONOXIDE POISONING OR DEATH THIS COMPARM...

Страница 4: ...Remove wood shipping rails prior to installation of the unit ALL INSTALLATIONS NOTE Appliance is shipped from factory for vertical duct application Proper installation of the unit ensures trouble fre...

Страница 5: ...surface Protect the condenser coil because it is easily damaged ROOF CURB INSTALLATIONS ONLY Curb installatons must comply with local codes and should be done in accordance with the established guidel...

Страница 6: ...firmly applied to the top of the curb perimeter duct flanges and any exposed duct con nection frame If gasket is loose re apply using strong weather resistant adhesive PROTRUSION Inspect curb to ensur...

Страница 7: ...60 Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables Spreader bars must be of sufficient length so that cables do not come in contact with the unit during...

Страница 8: ...ipping Weight lbs TO PREVENT SEVERE DAMAGE TO THE BOTTOM OF THE UNIT DO NOT FORK LIFT UNIT AFTER WOOD STRUTS HAVE BEEN REMOVED CAUTION Bring condenser end of unit into alignment with the curb With con...

Страница 9: ...n the unit s data plate NOTE If supply voltage is 208V lead on primary of trans former TRANS1 must be moved from the 230V to the 208V tap Main power wiring should be sized for the minimum wire ampacit...

Страница 10: ...ns not exceeding 75 feet Use 16 AWG wire for 24V control wiring runs not exceeding 125 feet Use 14 AWG wire for 24V control wiring runs not exceeding 200 feet Low voltage wiring may be National Electr...

Страница 11: ...as Capacity of Pipe in Cubic Feet of Gas Per Hour CFH Nominal Black Pipe Size inches BTUH Furnace Input Heating Value of Gas BTU Cubic Foot CFH Refer to the Proper Piping Practice drawing for the gene...

Страница 12: ...e Underwriters See NBFU Manual 58 For satisfactory operation propane gas supply pressure must be within 9 7 10 3 inches W C at the manifold with all gas appliances in operation Maintaining proper gas...

Страница 13: ...ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 13 8 W C WARNING THIS UNIT MUST BE ISOL...

Страница 14: ...de ambient rises above 55 F TOOLS REQUIRED Refrigeration gauge and manifold Voltmeter Clamp on ammeter Ohmmeter Test lead Minimum 16 AWG with insulated alligator clips Manometer for verifying gas pres...

Страница 15: ...ystem for the purpose of designating its voltage class Nameplate Voltage That voltage assigned to a piece of equipment for the purpose of designating its voltage class and for the purpose of defining...

Страница 16: ...rol opens when elevated tempera tures are sensed Elevated temperatures at the control are normally caused by blower failure The reason for the open ing should be determined and repaired prior to reset...

Страница 17: ...nt of the gas should be obtained from the gas supplier This measured input must not be greater than shown on the unit rating plate 4 Relight all other appliances turned off in step 1 Be sure all pilot...

Страница 18: ...til the thermostat is satisfied 7 Disconnecting the jumper wire between R and Y and between R and G on TB1 terminal block will simulate a satisfied thermostat The compressor will cycle off and IIC pin...

Страница 19: ...or air circulation will be desired turn ON the electrical power NORMAL SEQUENCE OF OPERATION HEATING This unit has one RS Manual Reset Limit Control Switch Check the limit to make sure it has not trip...

Страница 20: ...rated ignition control determines that a measurable combustion cannot be estab lished within three 3 consecutive ignition attempts If flame is not established within the seven 7 second trial for igni...

Страница 21: ...Compressor Delay The automatic ignition control has a built in feature that pre vents damage to the compressor in short cycling situations In the event of intermittent power losses or intermittent th...

Страница 22: ...pitched motor sheave for the purpose of airflow balancing but once the balance has been achieved fixed sheaves maintain alignment and minimize vibration more effectively For direct drive units move f...

Страница 23: ...ocal conditions and usage Dirty throwaway filters should be discarded and replaced with a new clean filter Disposable return air filters are supplied with this unit See the unit Specification Sheet or...

Страница 24: ...oating or lifting off Check the burner flames for 1 Good adjustment 2 Stable soft and blue 3 Not curling floating or lifting off Burner Flame WARNING TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC...

Страница 25: ...XTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1293 1 72 364 715 0 20 1235 1 67 354 759 0 30 1173 1 62 342 803 0 40 1124 1 58 330 841 0 50 1056 1 54 316 880 0 60 978 1 47 298 913...

Страница 26: ...SPEED TAP EXTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1612 2 60 554 789 0 20 1548 2 49 532 832 0 30 1484 2 38 510 875 0 40 1400 2 27 486 904 0 50 1316 2 16 462 933 0 10 1846...

Страница 27: ...626 1008 0 70 1688 5 05 642 1039 0 10 2106 5 14 650 924 0 20 2050 5 26 670 951 0 30 1993 5 32 678 969 0 40 1960 5 47 696 1001 0 50 1920 5 54 706 1021 0 60 1880 5 61 726 1041 0 70 1810 5 73 736 1072 0...

Страница 28: ...4 58 582 940 0 70 1782 4 72 602 968 0 10 2224 4 73 592 832 0 20 2165 4 79 612 860 0 30 2123 4 91 630 891 0 40 2079 5 01 642 913 0 50 2029 5 14 666 946 0 60 1978 5 26 676 969 0 70 1926 5 38 698 1001 0...

Страница 29: ...BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0 8 2153 0 9...

Страница 30: ...M BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0...

Страница 31: ...STATIC BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2262 1 161 2051 0 948 1851 0 763 1657 0 60 0 8 2277 1 271 2070 1 048 1852 0 837 1646 0 656 1 0 2304 1 387 2089 1 153 18...

Страница 32: ...HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2219 0 95 1970 0 75 0 8 2215 1 04 1956 0 82 1697 0 62 1 0 2240 1 15 1957 0 90 1681 0 67 1 2 2260 1 26 1983 1 00 1683 0 74 1 4 2288 1 38 2...

Страница 33: ...IC 1 5 2 3 208 230 60 1 187 253 1 26 41 134 1 1 4 1 40 DD STD STATIC 1 0 7 6 DD STD STATIC 1 0 7 6 BD STD STATIC 1 0 3 8 460 60 3 414 506 1 7 76 52 0 1 1 4 0 80 BD STD STATIC 1 0 1 9 575 60 3 518 633...

Страница 34: ...al discharge return and supply openings Install with insulation facing up using the longer screws provided in the literature package RETURN SUPPLY 12 17 7 3 8 11 25 6 1 4 4 7 8 DRAIN THRU CURB LOCATIO...

Страница 35: ...35 APPENDIX D WIRING DIAGRAMS...

Страница 36: ...E 5 RD YL L2 C T2 L1 T1 BK BK PU RD BL PU BK BL PU BR CM BK COMP YL RD IIC C RD OR YL SEE NOTE 8 GREEN JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3...

Страница 37: ...YL YELLOW TB1 IIC FS TR FS F IGN 2 1 3 3 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING SPEED AT COOL TERMINAL CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD BK HIGH SPEED BL MED SPEED R...

Страница 38: ...JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 3 2 1 RD RD LS 208...

Страница 39: ...TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IG...

Страница 40: ...1 60 RD YL WH BL RD RCCF RD YL L2 C T2 L1 T1 BL BK BK PU RD COMP BK PU CM BR PK 24 0 PK VMR BL C 24V TR BL 20 8 OR LS RD RD NOTE 6 SEE BL BL GR ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL B...

Страница 41: ...L1 2 1 3 C T1 EM L N C R S H C CM C VM C LPS HPS HIGH PRESSURE SWITCH HPS LOW PRESSURE SWITCH LPS COOLING SPEED YELLOW WIRE USE NEC CLASS 2 WIRE 5 USE COPPER CONDUCTORS ONLY 3 FOR DIFFERENT THAN FACTO...

Страница 42: ...E MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BL YL PU WH BR R G Y1 W OR RD C MV FS IGN VM BL BL YL WH BR BL BK GV GV SMOKE FIRE DETECTOR REPLACE JUMPER TB1 YL LPS HPS YL PK BL PK Y2 W2 BR...

Страница 43: ...the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERS...

Страница 44: ...R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 Y2 RD BL PK YL PK HPS LPS F FC GND YL 208 240 3 60 SEE NOTE 5 RD YL RD IIC RD L2 C T2 L1 T1 BK BK PU YL OR YL ALS GR PS RS PLF YL YL NOTE 4 GAS VALV...

Страница 45: ...SENSOR EVAPORATOR MOTOR FC FUSE F C GV FS GND IGN IIC EM L2 L3 COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00512 REV B HPS LPS LPS LOW PRES...

Страница 46: ...LF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 RD BL PK YL PK HPS LPS RD BK SEE NOTE 9 F W...

Страница 47: ...COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00507 REV B HPS LPS LPS LOW PRESSURE SWITCH HPS HIGH PRESSURE SWITCH HIGH VOLTAGE FACTORY WIRIN...

Страница 48: ...T3 RD OR L3 YL BK GR YL IIC T1 T2 BK PU YL BK RD C L1 L2 BL BL RD OR BK BK PU COMP CM BR BK RD RD LS WH GR BL PU RD RD RD WH BR YL RD BL RD YL YL BL GR YL PU YL PU PS 5 4 1 2 NOTE 2 PLF 6 3 YL RS ALS...

Страница 49: ...TR LOW VOLTAGE FACTORY WIRING LINE VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE OPTIONAL HIGH VOLTAGE ALS COMP COMPONENT LEGEND COMPRESSOR EM IIC IGN GND FS GV C F FUSE FC EVAPORATOR MOTOR FLAME SEN...

Страница 50: ...BL YL MV MV PU PU W R GAS VALVE GV BR BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD HPS LPS YL PK BL PK BL R C Y Y1 YL BL RD G W2 GR BL PU WH W BR SEE NOTE 6 WH GND T3 RD...

Страница 51: ...INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H C D1 FS F 5 4 NOTE...

Страница 52: ...BL PK WH LPS HPS RD BR RD FC RD OR VM BK IGN FS NOTE 3 SEE PU GR GV GAS VALVE ALT HONEYWELL BL BL GV GAS VALVE W R PU PU MV MV YL BL BL BL GR BL 575 575 3 60 460 3 60 SEE NOTE 4 POWER SUPPLY GR S2 S1...

Страница 53: ...R BLOWER RELAY IBR AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IGNITION CONTROL CM CONDENSER MOTOR LS LIMIT SWITCH VENT MOTOR RELAY VENT MOTOR PRESSURE SWITCH TERMINAL BLOCK 24V SIGNAL ROL...

Страница 54: ...TE 2 PLF 6 3 YL RS GR BL BL BL YL MV MV PU PU W R GAS VALVE GV BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD WH YL HPS LPS YL PK BL PK BL R C Y2 Y1 YL BL RD G GR BL PU WH...

Страница 55: ...Y LIMIT SWITCH IBR INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 1 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H...

Страница 56: ...56 Goodman Manufacturing Company L P 5151 Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2009 2011 Goodman Manufacturing Company L P...

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