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13

NOTE:

The gas connection size at the unit does NOT

establish the size of the supply line.

3. These units are designed for either natural or  propane

(LP) gas and are specifically constructed at the factory
for only one of these fuels. The fuels are NOT
interchangeable. However, the furnace can be
converted in the field from natural gas to LP gas with
the appropriate factory kit (see unit Technical Manual
for the appropriate kit). Only a qualified contractor,
experienced with natural and propane gas systems,
should attempt conversion. Kit instructions must be
followed closely to assure safe and reliable unit
operation.

4. With all units on a common line operating under full

fire, natural gas main supply pressure should be
adjusted to approximately 7.0" w.c., measured at the
unit gas valve. If the gas pressure at the unit is greater
than 10.5" w.c., the contractor must furnish and install
an external type positive shutoff service pressure
regulator. The unit will not function satisfactorily if
supply gas pressure is less than 5.5" w.c. or greater
than 10.5" w.c..

NOTE:

A minimum horizontal distance of 48"

between the regulator and the furnace flue discharge
is required.

5. With all units on a common line operating under full

LP gas main supply pressure should be at least 11.0"
w.c. and must be no greater than 13.0" w.c., measured
at the unit gas valve. Unit will not function satisfactorily
if supply gas pressure is less than 11.0" w.c. or greater
than 13.0"  w.c..

6. All pipe connections should be sealed with a pipe

thread compound, which is resistant to the fuel used
with the furnace. A soapy water solution should be
used to check all joints for leaks. A tap is located on
the entering side of the gas valve for test gauge
connection to measure supply (main) gas pressure.
Another tap is provided on the manifold side of the
gas valve for checking manifold pressure.

T

HIS

 

UNIT

 

AND

 

ITS

 

INDIVIDUAL

 

SHUTOFF

 

VALVE

 

MUST

 

BE

 

DISCONNECTED 

FROM

 

THE

 

GAS

 

SUPPLY

 

SYSTEM

 

DURING

 

ANY

 

PRESSURE

 

TESTING

 

OF

 

THAT

 

SYSTEM

 

AT

 

TEST

 

PRESSURES

 

IN

 

EXCESS

 

OF

 1/2 PSIG (13.8” 

W

.

C

.).

WARNING

T

HIS

 

UNIT

 

MUST

 

BE

 ISOLATED 

FROM

 

THE

 

GAS

 

SUPPLY

 

PIPING

 

SYSTEM

 

BY

 

CLOSING

 

ITS

 

INDIVIDUAL

 

MANUAL

 

SHUTOFF

 

VALVE

 

DURING

 

ANY

 

PRESSURE

 

TESTING

 

EQUAL

 

TO

 

OR

 

LESS

 

THAN

 1/2 

PSIG.

CAUTION

7. There must be no obstruction to prevent the flow of

combustion and ventilating air. A vent stack is not
required and must never be used. The power venter
will supply an adequate amount of combustion air as
long as the air passageways are kept free of any
obstructions and the recommended external unit
clearances are maintained.

CIRCULATING AIR AND FILTERS

D

UCTWORK

The supply duct should be provided with an access panel
large enough to inspect the air chamber downstream of the
heat exchanger.  A cover should be tightly attached to pre-
vent air leaks.

Ductwork dimensions are shown in the roof curb installation
manual.

If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.

VENTING

NOTE:  Venting is self-contained.

CONDENSATE DRAIN CONNECTION

C

ONDENSATE

 D

RAIN

 C

ONNECTION

A 3/4” NPT drain connection is supplied for condensate pip-
ing.  An external trap must be installed for proper condensate
drainage.

DRAIN
CONNECTION

UNIT

2" MINIMUM

FLEXIBLE
TUBING-HOSE
OR PIPE

3" MINIMUM

A POSITIVE LIQUID
SEAL IS REQUIRED

Drain Connection

Install condensate drain trap as shown. Use 3/4" drain line
and fittings or larger. Do not operate without trap.

H

ORIZONTAL

 D

RAIN

Drainage of condensate directly onto the roof may be ac-
ceptable; refer to local code. It is recommended that a small
drip pad of either stone, mortar, wood or metal be provided to
prevent any possible damage to the roof.

C

LEANING

Due to the fact that drain pans in any air conditioning unit
will have some moisture in them, algae and fungus will
grow due to airborne bacteria and spores. Periodic clean-
ing is necessary to prevent this build-up from plugging the
drain.

Содержание CPG SERIES

Страница 1: ...bility to install the product safely and to educate the customer on its safe use This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard National Stan...

Страница 2: ...TELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE FOLLOW THE GAS SUPPLIERS INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT INSTALLATION AND SERVICE MUST BE PERFORMED BY A...

Страница 3: ...N MONOXIDE POISONING HAZARD RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE FAILURE TO KEEP THIS COMPARTMENT CLOSED EXCEPT WHEN SERVICING COULD RESULT IN CARBON MONOXIDE POISONING OR DEATH THIS COMPARM...

Страница 4: ...Remove wood shipping rails prior to installation of the unit ALL INSTALLATIONS NOTE Appliance is shipped from factory for vertical duct application Proper installation of the unit ensures trouble fre...

Страница 5: ...surface Protect the condenser coil because it is easily damaged ROOF CURB INSTALLATIONS ONLY Curb installatons must comply with local codes and should be done in accordance with the established guidel...

Страница 6: ...firmly applied to the top of the curb perimeter duct flanges and any exposed duct con nection frame If gasket is loose re apply using strong weather resistant adhesive PROTRUSION Inspect curb to ensur...

Страница 7: ...60 Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables Spreader bars must be of sufficient length so that cables do not come in contact with the unit during...

Страница 8: ...ipping Weight lbs TO PREVENT SEVERE DAMAGE TO THE BOTTOM OF THE UNIT DO NOT FORK LIFT UNIT AFTER WOOD STRUTS HAVE BEEN REMOVED CAUTION Bring condenser end of unit into alignment with the curb With con...

Страница 9: ...n the unit s data plate NOTE If supply voltage is 208V lead on primary of trans former TRANS1 must be moved from the 230V to the 208V tap Main power wiring should be sized for the minimum wire ampacit...

Страница 10: ...ns not exceeding 75 feet Use 16 AWG wire for 24V control wiring runs not exceeding 125 feet Use 14 AWG wire for 24V control wiring runs not exceeding 200 feet Low voltage wiring may be National Electr...

Страница 11: ...as Capacity of Pipe in Cubic Feet of Gas Per Hour CFH Nominal Black Pipe Size inches BTUH Furnace Input Heating Value of Gas BTU Cubic Foot CFH Refer to the Proper Piping Practice drawing for the gene...

Страница 12: ...e Underwriters See NBFU Manual 58 For satisfactory operation propane gas supply pressure must be within 9 7 10 3 inches W C at the manifold with all gas appliances in operation Maintaining proper gas...

Страница 13: ...ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 13 8 W C WARNING THIS UNIT MUST BE ISOL...

Страница 14: ...de ambient rises above 55 F TOOLS REQUIRED Refrigeration gauge and manifold Voltmeter Clamp on ammeter Ohmmeter Test lead Minimum 16 AWG with insulated alligator clips Manometer for verifying gas pres...

Страница 15: ...ystem for the purpose of designating its voltage class Nameplate Voltage That voltage assigned to a piece of equipment for the purpose of designating its voltage class and for the purpose of defining...

Страница 16: ...rol opens when elevated tempera tures are sensed Elevated temperatures at the control are normally caused by blower failure The reason for the open ing should be determined and repaired prior to reset...

Страница 17: ...nt of the gas should be obtained from the gas supplier This measured input must not be greater than shown on the unit rating plate 4 Relight all other appliances turned off in step 1 Be sure all pilot...

Страница 18: ...til the thermostat is satisfied 7 Disconnecting the jumper wire between R and Y and between R and G on TB1 terminal block will simulate a satisfied thermostat The compressor will cycle off and IIC pin...

Страница 19: ...or air circulation will be desired turn ON the electrical power NORMAL SEQUENCE OF OPERATION HEATING This unit has one RS Manual Reset Limit Control Switch Check the limit to make sure it has not trip...

Страница 20: ...rated ignition control determines that a measurable combustion cannot be estab lished within three 3 consecutive ignition attempts If flame is not established within the seven 7 second trial for igni...

Страница 21: ...Compressor Delay The automatic ignition control has a built in feature that pre vents damage to the compressor in short cycling situations In the event of intermittent power losses or intermittent th...

Страница 22: ...pitched motor sheave for the purpose of airflow balancing but once the balance has been achieved fixed sheaves maintain alignment and minimize vibration more effectively For direct drive units move f...

Страница 23: ...ocal conditions and usage Dirty throwaway filters should be discarded and replaced with a new clean filter Disposable return air filters are supplied with this unit See the unit Specification Sheet or...

Страница 24: ...oating or lifting off Check the burner flames for 1 Good adjustment 2 Stable soft and blue 3 Not curling floating or lifting off Burner Flame WARNING TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC...

Страница 25: ...XTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1293 1 72 364 715 0 20 1235 1 67 354 759 0 30 1173 1 62 342 803 0 40 1124 1 58 330 841 0 50 1056 1 54 316 880 0 60 978 1 47 298 913...

Страница 26: ...SPEED TAP EXTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1612 2 60 554 789 0 20 1548 2 49 532 832 0 30 1484 2 38 510 875 0 40 1400 2 27 486 904 0 50 1316 2 16 462 933 0 10 1846...

Страница 27: ...626 1008 0 70 1688 5 05 642 1039 0 10 2106 5 14 650 924 0 20 2050 5 26 670 951 0 30 1993 5 32 678 969 0 40 1960 5 47 696 1001 0 50 1920 5 54 706 1021 0 60 1880 5 61 726 1041 0 70 1810 5 73 736 1072 0...

Страница 28: ...4 58 582 940 0 70 1782 4 72 602 968 0 10 2224 4 73 592 832 0 20 2165 4 79 612 860 0 30 2123 4 91 630 891 0 40 2079 5 01 642 913 0 50 2029 5 14 666 946 0 60 1978 5 26 676 969 0 70 1926 5 38 698 1001 0...

Страница 29: ...BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0 8 2153 0 9...

Страница 30: ...M BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0...

Страница 31: ...STATIC BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2262 1 161 2051 0 948 1851 0 763 1657 0 60 0 8 2277 1 271 2070 1 048 1852 0 837 1646 0 656 1 0 2304 1 387 2089 1 153 18...

Страница 32: ...HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2219 0 95 1970 0 75 0 8 2215 1 04 1956 0 82 1697 0 62 1 0 2240 1 15 1957 0 90 1681 0 67 1 2 2260 1 26 1983 1 00 1683 0 74 1 4 2288 1 38 2...

Страница 33: ...IC 1 5 2 3 208 230 60 1 187 253 1 26 41 134 1 1 4 1 40 DD STD STATIC 1 0 7 6 DD STD STATIC 1 0 7 6 BD STD STATIC 1 0 3 8 460 60 3 414 506 1 7 76 52 0 1 1 4 0 80 BD STD STATIC 1 0 1 9 575 60 3 518 633...

Страница 34: ...al discharge return and supply openings Install with insulation facing up using the longer screws provided in the literature package RETURN SUPPLY 12 17 7 3 8 11 25 6 1 4 4 7 8 DRAIN THRU CURB LOCATIO...

Страница 35: ...35 APPENDIX D WIRING DIAGRAMS...

Страница 36: ...E 5 RD YL L2 C T2 L1 T1 BK BK PU RD BL PU BK BL PU BR CM BK COMP YL RD IIC C RD OR YL SEE NOTE 8 GREEN JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3...

Страница 37: ...YL YELLOW TB1 IIC FS TR FS F IGN 2 1 3 3 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING SPEED AT COOL TERMINAL CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD BK HIGH SPEED BL MED SPEED R...

Страница 38: ...JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 3 2 1 RD RD LS 208...

Страница 39: ...TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IG...

Страница 40: ...1 60 RD YL WH BL RD RCCF RD YL L2 C T2 L1 T1 BL BK BK PU RD COMP BK PU CM BR PK 24 0 PK VMR BL C 24V TR BL 20 8 OR LS RD RD NOTE 6 SEE BL BL GR ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL B...

Страница 41: ...L1 2 1 3 C T1 EM L N C R S H C CM C VM C LPS HPS HIGH PRESSURE SWITCH HPS LOW PRESSURE SWITCH LPS COOLING SPEED YELLOW WIRE USE NEC CLASS 2 WIRE 5 USE COPPER CONDUCTORS ONLY 3 FOR DIFFERENT THAN FACTO...

Страница 42: ...E MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BL YL PU WH BR R G Y1 W OR RD C MV FS IGN VM BL BL YL WH BR BL BK GV GV SMOKE FIRE DETECTOR REPLACE JUMPER TB1 YL LPS HPS YL PK BL PK Y2 W2 BR...

Страница 43: ...the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERS...

Страница 44: ...R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 Y2 RD BL PK YL PK HPS LPS F FC GND YL 208 240 3 60 SEE NOTE 5 RD YL RD IIC RD L2 C T2 L1 T1 BK BK PU YL OR YL ALS GR PS RS PLF YL YL NOTE 4 GAS VALV...

Страница 45: ...SENSOR EVAPORATOR MOTOR FC FUSE F C GV FS GND IGN IIC EM L2 L3 COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00512 REV B HPS LPS LPS LOW PRES...

Страница 46: ...LF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 RD BL PK YL PK HPS LPS RD BK SEE NOTE 9 F W...

Страница 47: ...COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00507 REV B HPS LPS LPS LOW PRESSURE SWITCH HPS HIGH PRESSURE SWITCH HIGH VOLTAGE FACTORY WIRIN...

Страница 48: ...T3 RD OR L3 YL BK GR YL IIC T1 T2 BK PU YL BK RD C L1 L2 BL BL RD OR BK BK PU COMP CM BR BK RD RD LS WH GR BL PU RD RD RD WH BR YL RD BL RD YL YL BL GR YL PU YL PU PS 5 4 1 2 NOTE 2 PLF 6 3 YL RS ALS...

Страница 49: ...TR LOW VOLTAGE FACTORY WIRING LINE VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE OPTIONAL HIGH VOLTAGE ALS COMP COMPONENT LEGEND COMPRESSOR EM IIC IGN GND FS GV C F FUSE FC EVAPORATOR MOTOR FLAME SEN...

Страница 50: ...BL YL MV MV PU PU W R GAS VALVE GV BR BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD HPS LPS YL PK BL PK BL R C Y Y1 YL BL RD G W2 GR BL PU WH W BR SEE NOTE 6 WH GND T3 RD...

Страница 51: ...INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H C D1 FS F 5 4 NOTE...

Страница 52: ...BL PK WH LPS HPS RD BR RD FC RD OR VM BK IGN FS NOTE 3 SEE PU GR GV GAS VALVE ALT HONEYWELL BL BL GV GAS VALVE W R PU PU MV MV YL BL BL BL GR BL 575 575 3 60 460 3 60 SEE NOTE 4 POWER SUPPLY GR S2 S1...

Страница 53: ...R BLOWER RELAY IBR AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IGNITION CONTROL CM CONDENSER MOTOR LS LIMIT SWITCH VENT MOTOR RELAY VENT MOTOR PRESSURE SWITCH TERMINAL BLOCK 24V SIGNAL ROL...

Страница 54: ...TE 2 PLF 6 3 YL RS GR BL BL BL YL MV MV PU PU W R GAS VALVE GV BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD WH YL HPS LPS YL PK BL PK BL R C Y2 Y1 YL BL RD G GR BL PU WH...

Страница 55: ...Y LIMIT SWITCH IBR INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 1 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H...

Страница 56: ...56 Goodman Manufacturing Company L P 5151 Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2009 2011 Goodman Manufacturing Company L P...

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