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14

STARTUP, ADJUSTMENTS, AND CHECKS

HIGH VOLTAGE! 

OND

 

THE

 

FRAME

 

OF

 

THIS

 

UNIT

 

TO

 

THE

 

BUILDING

 

ELECTRICAL

 

GROUND

 

BY

 

USE

 

OF

 

THE

 

GROUNDING

 

TERMINAL

 

PROVIDED

 

OR

 

OTHER

 

ACCEPTABLE

 

MEANS

. D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

INSTALLING

 

THIS

 

UNIT

T

O

 

AVOID

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

B

WARNING

P

RE

-S

TARTUP

 I

NSTRUCTIONS

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

 

OR

 

PERSONAL

 

INJURY

, D

O

 

NOT

 

START

 

THE

 

UNIT

 

UNTIL

 

ALL

 

NECESSARY

 

PRE

-

CHECKS

 

AND

 

TESTS

 

HAVE

 

BEEN

 

PERFORMED

.

CAUTION

Prior to the beginning of Startup, Adjustments, and Checks
procedures, the following steps should be completed in the
building.

THERMOSTAT

. Set the thermostat in the conditioned

space at a point at least 10°F below zone temperature.
Set the thermostat system switch on COOL and the
fan switch on AUTO.

MOVING MACHINERY HAZARD!
T

O

 

PREVENT

 

POSSIBLE

 

PERSONAL

 

INJURY

 

OR

 

DEATH

DISCONNECT

 

POWER

 

TO

 

THE

 

UNIT

 

AND

 

PADLOCK

 

IN

 

THE

 “OFF” 

POSITION

 

BEFORE

 

SERVICNG

 

FANS

.

WARNING

H

EATING

 S

TARTUP

This unit is equipped with an electronic ignition device to au-
tomatically light the main burners. It also has a power vent
blower to exhaust combustion products.

On new installations, or if a major component has been re-
placed, the operation of the unit must be checked.

Check unit operation as outlined in the following instructions.
If any sparking, odors, or unusual sounds are encountered,
shut off electrical power and recheck for wiring errors, or ob-
structions in or near the blower motors. 

Duct covers must

be removed before operating unit.

The Startup, Adjustments, and Checks procedure provides a
step-by-step sequence which, if followed, will assure the
proper startup of the equipment in the minimum amount of
time. Air balancing of duct system is not considered part of
this procedure. However, it is an important phase of any air
conditioning system startup and should be performed upon
completion of the Startup, Adjustments, and Checks proce-
dure. The Startup, Adjustments, and Checks procedure at
outside ambients below 55°F should be limited to a readi-
ness check of the refrigeration system with the required final
check and calibration left to be completed when the outside
ambient rises above 55°F.

T

OOLS

 R

EQUIRED

Refrigeration gauge and manifold
Voltmeter
Clamp-on ammeter
Ohmmeter
Test lead
 (Minimum #16 AWG with insulated alligator clips)
Manometer for verifying gas pressure 0 to 20" w.c.
Air temperature measuring device
General refrigeration mechanics’ tools

T

EMPORARY

 H

EATING

 O

R

 C

OOLING

If the unit is to be used for temporary heating or cooling, a
“Startup, Adjustments, and Checks” must first be performed
in accordance with this manual. Failure to comply with this
requirement will void the warranty. 

After 

the machines are

used for temporary heating or cooling, inspect the coils, fans,
and motors for unacceptable levels of construction dust and
dirt and install new filters.

C

ONTRACTOR

 R

ESPONSIBILITY

The installing contractor must be certain that:

All supply and return air ductwork is in place and
corresponds with installation instructions.

All thermostats are mounted and wired in accordance
with installation instructions.

All electric power, all gas, hot water or steam line
connections, and the condensate drain installation
have been made to each unit on the job. These main
supply lines must be functional and capable of
operating all units simultaneously.

R

OOF

 C

URB

 I

NSTALLATION

 C

HECK

Inspect the roof curb for correct installation. The unit and curb
assembly should be level. Inspect the flashing of the roof
mounting curb to the roof, especially at the corners, for good
workmanship. Also check for leaks around gaskets. Note any
deficiencies in a separate report and forward to the contrac-
tor.

O

BSTRUCTIONS

, F

AN

 C

LEARANCE

 

AND

 W

IRING

Remove any extraneous construction and shipping materi-
als that may be found during this procedure.  Rotate all fans
manually to check for proper clearances and that they rotate
freely. Check for bolts and screws that may have jarred loose
during shipment to the jobsite. Retighten if necessary. Re-
tighten all electrical connections.

P

RE

-

STARTUP

 P

RECAUTIONS

It is important to your safety that the unit has been properly
grounded during installation. Check  ground lug connection
in main control box for tightness prior to closing circuit breaker
or disconnect switch. Verify that supply voltage on line side
of disconnect agrees with voltage on unit identification plate
and is within the  utilization voltage range as indicated in
Appendix C Electrical Data.

Содержание CPG SERIES

Страница 1: ...bility to install the product safely and to educate the customer on its safe use This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard National Stan...

Страница 2: ...TELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE FOLLOW THE GAS SUPPLIERS INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT INSTALLATION AND SERVICE MUST BE PERFORMED BY A...

Страница 3: ...N MONOXIDE POISONING HAZARD RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE FAILURE TO KEEP THIS COMPARTMENT CLOSED EXCEPT WHEN SERVICING COULD RESULT IN CARBON MONOXIDE POISONING OR DEATH THIS COMPARM...

Страница 4: ...Remove wood shipping rails prior to installation of the unit ALL INSTALLATIONS NOTE Appliance is shipped from factory for vertical duct application Proper installation of the unit ensures trouble fre...

Страница 5: ...surface Protect the condenser coil because it is easily damaged ROOF CURB INSTALLATIONS ONLY Curb installatons must comply with local codes and should be done in accordance with the established guidel...

Страница 6: ...firmly applied to the top of the curb perimeter duct flanges and any exposed duct con nection frame If gasket is loose re apply using strong weather resistant adhesive PROTRUSION Inspect curb to ensur...

Страница 7: ...60 Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables Spreader bars must be of sufficient length so that cables do not come in contact with the unit during...

Страница 8: ...ipping Weight lbs TO PREVENT SEVERE DAMAGE TO THE BOTTOM OF THE UNIT DO NOT FORK LIFT UNIT AFTER WOOD STRUTS HAVE BEEN REMOVED CAUTION Bring condenser end of unit into alignment with the curb With con...

Страница 9: ...n the unit s data plate NOTE If supply voltage is 208V lead on primary of trans former TRANS1 must be moved from the 230V to the 208V tap Main power wiring should be sized for the minimum wire ampacit...

Страница 10: ...ns not exceeding 75 feet Use 16 AWG wire for 24V control wiring runs not exceeding 125 feet Use 14 AWG wire for 24V control wiring runs not exceeding 200 feet Low voltage wiring may be National Electr...

Страница 11: ...as Capacity of Pipe in Cubic Feet of Gas Per Hour CFH Nominal Black Pipe Size inches BTUH Furnace Input Heating Value of Gas BTU Cubic Foot CFH Refer to the Proper Piping Practice drawing for the gene...

Страница 12: ...e Underwriters See NBFU Manual 58 For satisfactory operation propane gas supply pressure must be within 9 7 10 3 inches W C at the manifold with all gas appliances in operation Maintaining proper gas...

Страница 13: ...ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 13 8 W C WARNING THIS UNIT MUST BE ISOL...

Страница 14: ...de ambient rises above 55 F TOOLS REQUIRED Refrigeration gauge and manifold Voltmeter Clamp on ammeter Ohmmeter Test lead Minimum 16 AWG with insulated alligator clips Manometer for verifying gas pres...

Страница 15: ...ystem for the purpose of designating its voltage class Nameplate Voltage That voltage assigned to a piece of equipment for the purpose of designating its voltage class and for the purpose of defining...

Страница 16: ...rol opens when elevated tempera tures are sensed Elevated temperatures at the control are normally caused by blower failure The reason for the open ing should be determined and repaired prior to reset...

Страница 17: ...nt of the gas should be obtained from the gas supplier This measured input must not be greater than shown on the unit rating plate 4 Relight all other appliances turned off in step 1 Be sure all pilot...

Страница 18: ...til the thermostat is satisfied 7 Disconnecting the jumper wire between R and Y and between R and G on TB1 terminal block will simulate a satisfied thermostat The compressor will cycle off and IIC pin...

Страница 19: ...or air circulation will be desired turn ON the electrical power NORMAL SEQUENCE OF OPERATION HEATING This unit has one RS Manual Reset Limit Control Switch Check the limit to make sure it has not trip...

Страница 20: ...rated ignition control determines that a measurable combustion cannot be estab lished within three 3 consecutive ignition attempts If flame is not established within the seven 7 second trial for igni...

Страница 21: ...Compressor Delay The automatic ignition control has a built in feature that pre vents damage to the compressor in short cycling situations In the event of intermittent power losses or intermittent th...

Страница 22: ...pitched motor sheave for the purpose of airflow balancing but once the balance has been achieved fixed sheaves maintain alignment and minimize vibration more effectively For direct drive units move f...

Страница 23: ...ocal conditions and usage Dirty throwaway filters should be discarded and replaced with a new clean filter Disposable return air filters are supplied with this unit See the unit Specification Sheet or...

Страница 24: ...oating or lifting off Check the burner flames for 1 Good adjustment 2 Stable soft and blue 3 Not curling floating or lifting off Burner Flame WARNING TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC...

Страница 25: ...XTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1293 1 72 364 715 0 20 1235 1 67 354 759 0 30 1173 1 62 342 803 0 40 1124 1 58 330 841 0 50 1056 1 54 316 880 0 60 978 1 47 298 913...

Страница 26: ...SPEED TAP EXTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1612 2 60 554 789 0 20 1548 2 49 532 832 0 30 1484 2 38 510 875 0 40 1400 2 27 486 904 0 50 1316 2 16 462 933 0 10 1846...

Страница 27: ...626 1008 0 70 1688 5 05 642 1039 0 10 2106 5 14 650 924 0 20 2050 5 26 670 951 0 30 1993 5 32 678 969 0 40 1960 5 47 696 1001 0 50 1920 5 54 706 1021 0 60 1880 5 61 726 1041 0 70 1810 5 73 736 1072 0...

Страница 28: ...4 58 582 940 0 70 1782 4 72 602 968 0 10 2224 4 73 592 832 0 20 2165 4 79 612 860 0 30 2123 4 91 630 891 0 40 2079 5 01 642 913 0 50 2029 5 14 666 946 0 60 1978 5 26 676 969 0 70 1926 5 38 698 1001 0...

Страница 29: ...BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0 8 2153 0 9...

Страница 30: ...M BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0...

Страница 31: ...STATIC BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2262 1 161 2051 0 948 1851 0 763 1657 0 60 0 8 2277 1 271 2070 1 048 1852 0 837 1646 0 656 1 0 2304 1 387 2089 1 153 18...

Страница 32: ...HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2219 0 95 1970 0 75 0 8 2215 1 04 1956 0 82 1697 0 62 1 0 2240 1 15 1957 0 90 1681 0 67 1 2 2260 1 26 1983 1 00 1683 0 74 1 4 2288 1 38 2...

Страница 33: ...IC 1 5 2 3 208 230 60 1 187 253 1 26 41 134 1 1 4 1 40 DD STD STATIC 1 0 7 6 DD STD STATIC 1 0 7 6 BD STD STATIC 1 0 3 8 460 60 3 414 506 1 7 76 52 0 1 1 4 0 80 BD STD STATIC 1 0 1 9 575 60 3 518 633...

Страница 34: ...al discharge return and supply openings Install with insulation facing up using the longer screws provided in the literature package RETURN SUPPLY 12 17 7 3 8 11 25 6 1 4 4 7 8 DRAIN THRU CURB LOCATIO...

Страница 35: ...35 APPENDIX D WIRING DIAGRAMS...

Страница 36: ...E 5 RD YL L2 C T2 L1 T1 BK BK PU RD BL PU BK BL PU BR CM BK COMP YL RD IIC C RD OR YL SEE NOTE 8 GREEN JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3...

Страница 37: ...YL YELLOW TB1 IIC FS TR FS F IGN 2 1 3 3 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING SPEED AT COOL TERMINAL CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD BK HIGH SPEED BL MED SPEED R...

Страница 38: ...JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 3 2 1 RD RD LS 208...

Страница 39: ...TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IG...

Страница 40: ...1 60 RD YL WH BL RD RCCF RD YL L2 C T2 L1 T1 BL BK BK PU RD COMP BK PU CM BR PK 24 0 PK VMR BL C 24V TR BL 20 8 OR LS RD RD NOTE 6 SEE BL BL GR ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL B...

Страница 41: ...L1 2 1 3 C T1 EM L N C R S H C CM C VM C LPS HPS HIGH PRESSURE SWITCH HPS LOW PRESSURE SWITCH LPS COOLING SPEED YELLOW WIRE USE NEC CLASS 2 WIRE 5 USE COPPER CONDUCTORS ONLY 3 FOR DIFFERENT THAN FACTO...

Страница 42: ...E MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BL YL PU WH BR R G Y1 W OR RD C MV FS IGN VM BL BL YL WH BR BL BK GV GV SMOKE FIRE DETECTOR REPLACE JUMPER TB1 YL LPS HPS YL PK BL PK Y2 W2 BR...

Страница 43: ...the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERS...

Страница 44: ...R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 Y2 RD BL PK YL PK HPS LPS F FC GND YL 208 240 3 60 SEE NOTE 5 RD YL RD IIC RD L2 C T2 L1 T1 BK BK PU YL OR YL ALS GR PS RS PLF YL YL NOTE 4 GAS VALV...

Страница 45: ...SENSOR EVAPORATOR MOTOR FC FUSE F C GV FS GND IGN IIC EM L2 L3 COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00512 REV B HPS LPS LPS LOW PRES...

Страница 46: ...LF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 RD BL PK YL PK HPS LPS RD BK SEE NOTE 9 F W...

Страница 47: ...COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00507 REV B HPS LPS LPS LOW PRESSURE SWITCH HPS HIGH PRESSURE SWITCH HIGH VOLTAGE FACTORY WIRIN...

Страница 48: ...T3 RD OR L3 YL BK GR YL IIC T1 T2 BK PU YL BK RD C L1 L2 BL BL RD OR BK BK PU COMP CM BR BK RD RD LS WH GR BL PU RD RD RD WH BR YL RD BL RD YL YL BL GR YL PU YL PU PS 5 4 1 2 NOTE 2 PLF 6 3 YL RS ALS...

Страница 49: ...TR LOW VOLTAGE FACTORY WIRING LINE VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE OPTIONAL HIGH VOLTAGE ALS COMP COMPONENT LEGEND COMPRESSOR EM IIC IGN GND FS GV C F FUSE FC EVAPORATOR MOTOR FLAME SEN...

Страница 50: ...BL YL MV MV PU PU W R GAS VALVE GV BR BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD HPS LPS YL PK BL PK BL R C Y Y1 YL BL RD G W2 GR BL PU WH W BR SEE NOTE 6 WH GND T3 RD...

Страница 51: ...INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H C D1 FS F 5 4 NOTE...

Страница 52: ...BL PK WH LPS HPS RD BR RD FC RD OR VM BK IGN FS NOTE 3 SEE PU GR GV GAS VALVE ALT HONEYWELL BL BL GV GAS VALVE W R PU PU MV MV YL BL BL BL GR BL 575 575 3 60 460 3 60 SEE NOTE 4 POWER SUPPLY GR S2 S1...

Страница 53: ...R BLOWER RELAY IBR AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IGNITION CONTROL CM CONDENSER MOTOR LS LIMIT SWITCH VENT MOTOR RELAY VENT MOTOR PRESSURE SWITCH TERMINAL BLOCK 24V SIGNAL ROL...

Страница 54: ...TE 2 PLF 6 3 YL RS GR BL BL BL YL MV MV PU PU W R GAS VALVE GV BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD WH YL HPS LPS YL PK BL PK BL R C Y2 Y1 YL BL RD G GR BL PU WH...

Страница 55: ...Y LIMIT SWITCH IBR INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 1 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H...

Страница 56: ...56 Goodman Manufacturing Company L P 5151 Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2009 2011 Goodman Manufacturing Company L P...

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