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7

The furnace heat exchanger, components, duct
system, air filters and evaporator coils are thoroughly
cleaned following final construction clean up.

All furnace operating conditions (including ignition, input
rate, temperature rise and venting) are verified
according to these installation instructions.

NOTE: 

The Commonwealth of Massachusetts requires that the

following additional requirements must also be met:

Gas furnaces must be installed by a licensed plumber
or gas fitter.

A T-handle gas cock must be used.

If the unit is to be installed in an attic, the passageway
to and the service area around the unit must have
flooring.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

,

 

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

,

 

TRAILER

,

 

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

To ensure proper furnace operation, install, operate and
maintain the furnace in accordance with these installa-
tion and operation instructions, all local building codes
and ordinances.

  In their absence, follow the latest edition of

the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or
CAN/CSA B149 Installation Codes, local plumbing or waste
water codes, and other applicable codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1)
can be obtained from any of the following:

American National Standards Institute

1430 Broadway

New York,  NY  10018

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02269

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

A copy of the CAN/CSA B149 Installation Codes can also be
obtained from:

CSA International

178 Rexdale Boulevard

Etobicoke, Ontario, Canada M9W 1R3

The rated heating capacity of the furnace should be greater
than or equal to the total heat loss of the area to be heated.
The total heat loss should be calculated by an approved method
or in accordance with “ASHRAE Guide” or “Manual J-Load Cal-
culations” published by the Air Conditioning Contractors of
America.

In the USA, this furnace MUST be installed in accordance with
the latest edition of the ANSI  Z223.1 booklet entitled “National
Fuel Gas Code” (NFPA 54), and the requirements or codes of
the local utility or other authority having jurisdiction. In Canada,
this furnace must be installed in accordance with the current
CAN/CGA-B149.1 & 2 Gas Installation Codes, local plumbing
or waste water codes and other applicable codes.  Additional
helpful publications available from the NFPA are, NFPA 90A -
Installation of Air Conditioning and Ventilating System and NFPA
90B - Warm Air Heating and Air Conditioning System.

All venting shall be in accordance with PART 7, Venting of Equip-
ment, of the National Fuel Gas Code, ANSI Z223.1, or appli-
cable local building and/or air conditioning codes.  These pub-
lications are available from:

National Fire Protection Association, Inc.

1 Batterymarch Park,  Quincy, MA  02269

NOTE:

 Furnaces with NOx screens meet the California NOx

emission standards and California seasonal efficiency stan-
dards. ANNUAL inspections of the furnace and its vent system
is strongly recommended.

L

OCATION

 R

EQUIREMENTS

 

AND

 C

ONSIDERATIONS

Your unit model type determines which installation procedures
must be used. For *MVC8 models, you must follow instruc-
tions for Horizontal Left, Horizontal Right or Upflow installa-
tions only. These furnaces are not approved for Downflow in-
stallations.
Downflow models 

*DVC8

 

ARE NOT APPROVED FOR HORI-

ZONTAL OR UPFLOW INSTALLATIONS

. For these models,

use only the instructions for downflow installation only.

T

O

 

PREVENT

 

POSSIBLE

 

EQUIPMENT

 

DAMAGE

,

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

,

 

THE

 

FOLLOWING

 

BULLET

 

POINTS

 

MUST

 

BE

 

OBSERVED

 

WHEN

 

INSTALLING

 

THIS

 

UNIT

.

WARNING

Follow the instructions listed below when selecting a furnace
location.  Refer also to the guidelines provided in 

Section V,

Combustion and Ventilation Air Requirements.

Centrally locate the furnace with respect to the
proposed or existing air distribution system.

Содержание DVC8

Страница 1: ...ng Most dealers have a list of specific good safety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a di...

Страница 2: ...ITION 13 CHECK 6 DILUTION AIR 14 CHECK 7 COMPLETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 15 FIX 4 RELINING 15 ELECTRICAL CONNECTION...

Страница 3: ...MMUNICATING THERMOSTAT 33 NETWORK TROUBLESHOOTING 34 SYSTEM TROUBLESHOOTING 34 NORMAL SEQUENCE OF OPERATION 34 POWER UP 34 HEATING MODE 35 COOLING MODE 36 FAN ONLY MODE 36 OPERATIONAL CHECKS 36 SAFETY...

Страница 4: ...furnace may be used as a construction site heater only if certain conditions are met These conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT PERSONAL INJURY OR DEATH D...

Страница 5: ...TO EXTREMELY LOW RETURN AIR TEMPERATURES AND EXPOSURE TO CORROSIVE OR VERY DIRTY ATMOSPHERES WARNING TO PREVENT PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO N...

Страница 6: ...CAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical com ponents Use the following precautions during furnace installation...

Страница 7: ...anual J Load Cal culations published by the Air Conditioning Contractors of America In the USA this furnace MUST be installed in accordance with the latest edition of the ANSI Z223 1 booklet entitled...

Страница 8: ...g the furnace Ensure adequate combustion air is available for the furnace Improper or insufficient combustion air can expose building occupants to gas combustion products that could include carbon mon...

Страница 9: ...3 Latest Edition Section 1 23 1 The following steps shall be followed with each appliance connected to the venting system placed in operation while any other appliances connected to the venting syste...

Страница 10: ...the furnace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces open to the outdoors such as attics or crawl spaces CATEGORY I VENTING VERTICAL VENTING TO PREV...

Страница 11: ...e power to furnace Counterflow units are shipped with the induced draft blower discharging from the top of the furnace Top as viewed for a counterflow installation Vent the furnace in accordance with...

Страница 12: ...ghest connected equip ment draft hood outlet or flue collar Wash Clay Tile Size 8 x 8 x12 Each x 24 Length 1 2 to 1 Air Space Second Floor First Floor Attic Floor Roof Line Throat Damper Breech Clean...

Страница 13: ...he lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner Asmall amount of soot may be considered acceptable provided the installer vacuums it away If ruste...

Страница 14: ...lly with a B Vent Under some conditions a 90 furnace could be installed rather than an 80 furnace The 90 furnace can be vented hori zontally or vertically through PVC pipe Next use a flashlight and sm...

Страница 15: ...teel liners were developed for use with oil or solid fuel appliances They are not suitable for use with gas fired appliances Flexible liners specifically intended and tested for gas applications are l...

Страница 16: ...val or routine maintenance JUNCTION BOX RELOCATION EDGES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through eith...

Страница 17: ...facilitate use with most cooling equipment Consult the wiring diagram located on the blower compartment door for further details of 115 Volt and 24 Volt wiring NOTE For single stage cooling applicati...

Страница 18: ...HUM TRIM ENABLE Move to the ON position to enable dehumidification ON OFF S5 FOSSIL FUEL APPLICATIONS This furnace can be used in conjunction with a heat pump in a fossil fuel application A fossil fue...

Страница 19: ...feeding one of the HUM terminals with a field installed wire from the R terminal or by connecting to the NO side of the low fire pressure switch AUXILIARY ALARM SWITCH The control is equipped with a 2...

Страница 20: ...TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER OR SERVICE AGENCY This unit is configured for natural gas The appropriate manufacturer s propane...

Страница 21: ...with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage Gas line entrance Right side gas entrance alternate General Furnace...

Страница 22: ...propane gas pressure must be 10 inch WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on tem...

Страница 23: ...at or cool position When the furnace is installed without a cooling coil it is rec ommended that a removable access panel be provided in the outlet air duct This opening shall be accessible when the f...

Страница 24: ...EDURE AND ADJUSTMENT Furnace must have a 115 VAC power supply properly connected and grounded Proper polarity must be maintained for correct operation In addition to the following start up and adjustm...

Страница 25: ...Ft until high capacity 100 is achieved Once achieved the display will show Ft without flashing A 5 minute timer will be started to al low sufficient opportunity for the gas pressure to be tested 5 If...

Страница 26: ...10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE If supply pressure differs from table make the necessary ad justments to pressure regulator gas piping size etc and or...

Страница 27: ...cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cubic foot dial divide the num...

Страница 28: ...ing 4 individual dip switches The following number refers to the individual labeled dip switch within that section Model Tap Low Stage High Stage Low Stage High Stage Cool Cool Heat Heat A 520 800 121...

Страница 29: ...cooling air flow determined in step 2 and find the required cooling speed and adjustment setting Example A MVC80604BX furnace installed with a 2 5 ton air conditioning system The air flow needed is 10...

Страница 30: ...demands are managed differently in a fully communi cating system than they are in a non communicating wired system The system operating mode as determined by the thermostat determines which unit calcu...

Страница 31: ...thaComfortNet com patible heat pump in a fossil fuel application Afossil fuel applica tion refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to deter...

Страница 32: ...ge AC ComfortNet G W1 W2 Y1 Y2 O 1 2 R C 4 Position Connectors from CTK0 Thermostat Kit System Wiring between Furnace and Non Communicating CompatibleSingleStageAirConditioner COMFORTNET SYSTEM ADVANC...

Страница 33: ...difiable Model Number MOD NUM Displays the furnace model number Serial Number SER NUM Displays the furnace serial number Optional Software SOFTWARE Displays the application software revision IDENTIFIC...

Страница 34: ...wards ground and when data 1 is decreasing towards ground data 2 is increasing towards 5V Typically the data 1 line is approximately 2 6Vdc and the data 2 transmission line is ap proximately 2 3Vdc Th...

Страница 35: ...d Rapid Flashing Normal network traffc On Solid Data 1 Data 2 miss wire Possible Cause Corrective Action Comments None None None Communications Failure Depress Learn Button Verify that bus BIAS and TE...

Страница 36: ...ontrol module performs safety circuit checks Outdoor fan and compressor are energized to their appropriate speed Circulator blower is energized on the appropriate cool speed at the level and time dete...

Страница 37: ...t electrical components Use the following precautions during furnace installation and servicing to protect the integrated control module from dam age By putting the furnace the control and the person...

Страница 38: ...ck for blockage and or leakage Check hose connections at and internal to furnace Wiring Check electrical connections for tightness and or corrosion Check wires for damage Filters FILTERS TO ENSURE PRO...

Страница 39: ...in cleanout cable Attach a variable speed reversible drill to the other end of the cable Slowly rotate the cable with the drill and insert it into one of the heat exchanger tubes While reversing the d...

Страница 40: ...Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message E0 Furnace lockout due to an excessive number of ignition retries 3 total LOCKOUT E0 Failure to establish fame Ca...

Страница 41: ...rs and ductwork for blockage Clean flters or remove obstruction Check circulator blower speed and performance Correct speed or replace blower motor if necessary Check burners for proper alignment Chec...

Страница 42: ...d improperly Blocked fue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wir...

Страница 43: ...ontrol module has lost communications with circulator blower motor MOTOR COMM b1 Loose wiring connection at circulator motor control leads Failed circulator blower motor Failed integrated control modu...

Страница 44: ...t scrolls Check Furnace message b7 MOTOR PARAMS b7 Furnace operates at reduced performance or Integrated control module LED display provides b9 error code b9 LOW ID AIRFLOW B9 Blocked filters Restrict...

Страница 45: ...D 115 VAC POLARITY DATANOT YET ON NETWORK INVALID MEMORYCARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMMUNICATION ERROR BLOWER HP MIS MATCH BLOWER MOTOR OPERATING IN POWER TEMPERATURE OR SPEED LIMIT BLO...

Страница 46: ...D Set dip switches S3 1 and S3 2 to the appropriate ON OFF positions 2 Select model and desired High Stage Heating Airflow Determine the corresponding tap A B C or D Set dip switches S4 3 and S4 4 to...

Страница 47: ...D On On Add 5 Off Off Minus 5 On Off Add 10 Off On Minus 10 On On A Off Off B On Off C Off On D On On A Off Off B On Off C Off On D On On Disabled Off Enabled On Disabled Off Enabled On 25 Off Off 50...

Страница 48: ...PU 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF C USE COPPER CONDUCTORS ONLY RD INTEGRATED CONTR...

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