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4

S

AFETY

  C

ONSIDERATIONS

Adhere to the following warnings and cautions when installing,
adjusting, altering, servicing, or operating the furnace.   To en-
sure proper installation and operation, thoroughly read this
manual for specifics pertaining to the installation and applica-
tion of this product.

This furnace is manufactured for use with natural gas. It may
be field converted to operate on L.P. gas by using the appropri-
ate L.P. conversion kit listed in the

 PROPANE GAS/HIGH AL-

TITUDE INSTALLATIONS section

 of this manual

Install this furnace only in a location and position as specified
in 

LOCATION REQUIREMENTS & CONSIDERATIONS sec-

tion and INSTALLATION POSITIONS section 

of this manual.

Provide adequate combustion and ventilation air to the furnace
as specified in 

COMBUSTION & VENTILATION  AIR RE-

QUIREMENTS section of this manual.

Combustion products must be discharged to the outdoors.
Connect this furnace to an approved vent system only, as speci-
fied in 

VENT/FLUE PIPE & COMBUSTION AIR PIPE

 section

of this manual.

Never test for gas leaks with an open flame. Use a commer-
cially available soap solution made specifically for the detec-
tion of leaks to check all connections, as specified in 

GAS

SUPPLY AND PIPING

 section of this manual.

Always install a furnace to operate within the furnace’s intended
temperature-rise range with a duct system which has external
static pressure within the allowable range, as specified on the
furnace rating plate and 

OPERATIONAL CHECKS section

 of

these instructions.

When a furnace is installed so that supply ducts carry air cir-
culated by the furnace to areas outside the space containing
the furnace, the return air shall also be handled by duct(s)
sealed to the furnace casing and terminating outside the space
containing the furnace.

A gas-fired furnace for installation in a residential garage must
be installed as specified in the 

LOCATION REQUIREMENTS

AND CONSIDERATIONS section

 of this manual.

This furnace may be used as a construction site heater only if
certain conditions are met. These conditions are listed in the

PRODUCT APPLICATION section

 of this manual.

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

IMPROPER

 

INSTALLATION

,

 

ADJUSTMENT

,

 

ALTERATION

,

 

SERVICE

 

OR

 

MAINTENANCE

,

 

REFER

 

TO

 

THIS

 

MANUAL

.

 

F

OR

 

ADDITIONAL

 

ASSISTANCE

 

OR

 

INFORMATION

,

 

CONSULT

 

A

 

QUALIFIED

 

INSTALLER

,

 

SERVICER

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WARNING

I

F

 

THE

 

INFORMATION

 

IN

 

THESE

 

INSTRUCTIONS

 

IS

 

NOT

 

FOLLOWED

 

EXACTLY

,

 

A

 

FIRE

 

OR

 

EXPLOSION

 

MAY

 

RESULT

 

CAUSING

 

PROPERTY

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

LOSS

 

OF

 

LIFE

.

D

O

 

NOT

 

STORE

 

OR

 

USE

 

GASOLINE

 

OR

 

OTHER

 

FLAMMABLE

 

VAPORS

 

AND

 

LIQUIDS

 

IN

 

THE

 

VICINITY

 

OF

 

THIS

 

OR

 

ANY

 

OTHER

 

APPLIANCE

.

D

O

 

NOT

 

TRY

 

TO

 

LIGHT

 

ANY

 

APPLIANCE

.

D

O

 

NOT

 

TOUCH

 

ANY

 

ELECTRICAL

 

SWITCH

;

 

DO

 

NOT

 

USE

 

ANY

 

PHONE

 

IN

 

YOUR

 

BUILDING

.

I

MMEDIATELY

 

CALL

 

YOUR

 

GAS

 

SUPPLIER

 

FROM

 

A

 

NEIGHBOR

S

 

PHONE

.

 

F

OLLOW

 

THE

 

GAS

 

SUPPLIER

S

 

INSTRUCTIONS

.

I

F

 

YOU

 

CANNOT

 

REACH

 

YOUR

 

GAS

 

SUPPLIER

,

 

CALL

 

THE

 

FIRE

 

DEPARTMENT

.

I

NSTALLATION

 

AND

 

SERVICE

 

MUST

 

BE

 

PERFORMED

 

BY

 

A

 

QUALIFIED

 

INSTALLER

,

 

SERVICE

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WHAT

 

TO

 

DO

 

IF

 

YOU

 

SMELL

 

GAS:

WARNING

T

HIS

 

PRODUCT

 

CONTAINS

 

OR

 

PRODUCES

 

A

 

CHEMICAL

 

OR

 

CHEMICALS

 

WHICH

 

MAY

 

CAUSE

 

SERIOUS

 

ILLNESS

 

OR

 

DEATH

 

AND

 

WHICH

 

ARE

 

KNOWN

 

TO

 

THE

 

S

TATE

 

OF

 

C

ALIFORNIA

 

TO

 

CAUSE

 

CANCER

,

 

BIRTH

 

DEFECTS

 

OR

 

OTHER

 

REPRODUCTIVE

 

HARM

.

WARNING

H

EATING

 

UNIT

 

SHOULD

 

NOT

 

BE

 

UTILIZED

 

WITHOUT

 

REASONABLE

,

 

ROUTINE

,

 

INSPECTION

,

 

MAINTENANCE

 

AND

 

SUPERVISION

.

 

I

F

 

THE

 

BUILDING

 

IN

 

WHICH

 

ANY

 

SUCH

 

DEVICE

 

IS

 

LOCATED

 

WILL

 

BE

 

VACANT

,

 

CARE

 

SHOULD

 

BE

 

TAKEN

 

THAT

 

SUCH

 

DEVICE

 

IS

 

ROUTINELY

 

INSPECTED

,

 

MAINTAINED

 

AND

 

MONITORED

.

 

IN

 

THE

 

EVENT

 

THAT

 

THE

 

BUILDING

 

MAYBE

 

EXPOSED

 

TO

 

FREEZING

 

TEMPERATURES

 

AND

 

WILL

 

BE

 

VACANT

,

 

ALL

 

WATER

BEARING

 

PIPES

 

SHOULD

 

BE

 

DRAINED

,

 

THE

 

BUILDING

 

SHOULD

 

BE

 

PROPERLY

 

WINTERIZED

,

 

AND

 

THE

 

WATER

 

SOURCE

 

CLOSED

.

 

IN

 

THE

 

EVENT

 

THAT

 

THE

 

BUILDING

 

MAY

 

BE

 

EXPOSED

 

TO

 

FREEZING

 

TEMPERATURES

 

AND

 

WILL

 

BE

 

VACANT

,

 

ANY

 

HYDRONIC

 

COIL

 

UNITS

 

SHOULD

 

BE

 

DRAINED

 

AS

 

WELL

 

AND

,

 

IN

 

SUCH

 

CASE

,

 

ALTERNATIVE

 

HEAT

 

SOURCES

 

SHOULD

 

BE

 

UTILIZED

.

WARNING

T

O

 

PREVENT

 

POSSIBLE

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

,

 

THE

 

FURNACE

 

MUST

 

BE

 

LOCATED

 

TO

 

PROTECT

 

THE

 

ELECTRICAL

 

COMPONENTS

 

FROM

 

WATER

.

WARNING

Содержание DVC8

Страница 1: ...ng Most dealers have a list of specific good safety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a di...

Страница 2: ...ITION 13 CHECK 6 DILUTION AIR 14 CHECK 7 COMPLETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 15 FIX 4 RELINING 15 ELECTRICAL CONNECTION...

Страница 3: ...MMUNICATING THERMOSTAT 33 NETWORK TROUBLESHOOTING 34 SYSTEM TROUBLESHOOTING 34 NORMAL SEQUENCE OF OPERATION 34 POWER UP 34 HEATING MODE 35 COOLING MODE 36 FAN ONLY MODE 36 OPERATIONAL CHECKS 36 SAFETY...

Страница 4: ...furnace may be used as a construction site heater only if certain conditions are met These conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT PERSONAL INJURY OR DEATH D...

Страница 5: ...TO EXTREMELY LOW RETURN AIR TEMPERATURES AND EXPOSURE TO CORROSIVE OR VERY DIRTY ATMOSPHERES WARNING TO PREVENT PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO N...

Страница 6: ...CAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical com ponents Use the following precautions during furnace installation...

Страница 7: ...anual J Load Cal culations published by the Air Conditioning Contractors of America In the USA this furnace MUST be installed in accordance with the latest edition of the ANSI Z223 1 booklet entitled...

Страница 8: ...g the furnace Ensure adequate combustion air is available for the furnace Improper or insufficient combustion air can expose building occupants to gas combustion products that could include carbon mon...

Страница 9: ...3 Latest Edition Section 1 23 1 The following steps shall be followed with each appliance connected to the venting system placed in operation while any other appliances connected to the venting syste...

Страница 10: ...the furnace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces open to the outdoors such as attics or crawl spaces CATEGORY I VENTING VERTICAL VENTING TO PREV...

Страница 11: ...e power to furnace Counterflow units are shipped with the induced draft blower discharging from the top of the furnace Top as viewed for a counterflow installation Vent the furnace in accordance with...

Страница 12: ...ghest connected equip ment draft hood outlet or flue collar Wash Clay Tile Size 8 x 8 x12 Each x 24 Length 1 2 to 1 Air Space Second Floor First Floor Attic Floor Roof Line Throat Damper Breech Clean...

Страница 13: ...he lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner Asmall amount of soot may be considered acceptable provided the installer vacuums it away If ruste...

Страница 14: ...lly with a B Vent Under some conditions a 90 furnace could be installed rather than an 80 furnace The 90 furnace can be vented hori zontally or vertically through PVC pipe Next use a flashlight and sm...

Страница 15: ...teel liners were developed for use with oil or solid fuel appliances They are not suitable for use with gas fired appliances Flexible liners specifically intended and tested for gas applications are l...

Страница 16: ...val or routine maintenance JUNCTION BOX RELOCATION EDGES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through eith...

Страница 17: ...facilitate use with most cooling equipment Consult the wiring diagram located on the blower compartment door for further details of 115 Volt and 24 Volt wiring NOTE For single stage cooling applicati...

Страница 18: ...HUM TRIM ENABLE Move to the ON position to enable dehumidification ON OFF S5 FOSSIL FUEL APPLICATIONS This furnace can be used in conjunction with a heat pump in a fossil fuel application A fossil fue...

Страница 19: ...feeding one of the HUM terminals with a field installed wire from the R terminal or by connecting to the NO side of the low fire pressure switch AUXILIARY ALARM SWITCH The control is equipped with a 2...

Страница 20: ...TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER OR SERVICE AGENCY This unit is configured for natural gas The appropriate manufacturer s propane...

Страница 21: ...with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage Gas line entrance Right side gas entrance alternate General Furnace...

Страница 22: ...propane gas pressure must be 10 inch WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on tem...

Страница 23: ...at or cool position When the furnace is installed without a cooling coil it is rec ommended that a removable access panel be provided in the outlet air duct This opening shall be accessible when the f...

Страница 24: ...EDURE AND ADJUSTMENT Furnace must have a 115 VAC power supply properly connected and grounded Proper polarity must be maintained for correct operation In addition to the following start up and adjustm...

Страница 25: ...Ft until high capacity 100 is achieved Once achieved the display will show Ft without flashing A 5 minute timer will be started to al low sufficient opportunity for the gas pressure to be tested 5 If...

Страница 26: ...10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE If supply pressure differs from table make the necessary ad justments to pressure regulator gas piping size etc and or...

Страница 27: ...cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds recorded in step 2 by one If the dial is a two cubic foot dial divide the num...

Страница 28: ...ing 4 individual dip switches The following number refers to the individual labeled dip switch within that section Model Tap Low Stage High Stage Low Stage High Stage Cool Cool Heat Heat A 520 800 121...

Страница 29: ...cooling air flow determined in step 2 and find the required cooling speed and adjustment setting Example A MVC80604BX furnace installed with a 2 5 ton air conditioning system The air flow needed is 10...

Страница 30: ...demands are managed differently in a fully communi cating system than they are in a non communicating wired system The system operating mode as determined by the thermostat determines which unit calcu...

Страница 31: ...thaComfortNet com patible heat pump in a fossil fuel application Afossil fuel applica tion refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to deter...

Страница 32: ...ge AC ComfortNet G W1 W2 Y1 Y2 O 1 2 R C 4 Position Connectors from CTK0 Thermostat Kit System Wiring between Furnace and Non Communicating CompatibleSingleStageAirConditioner COMFORTNET SYSTEM ADVANC...

Страница 33: ...difiable Model Number MOD NUM Displays the furnace model number Serial Number SER NUM Displays the furnace serial number Optional Software SOFTWARE Displays the application software revision IDENTIFIC...

Страница 34: ...wards ground and when data 1 is decreasing towards ground data 2 is increasing towards 5V Typically the data 1 line is approximately 2 6Vdc and the data 2 transmission line is ap proximately 2 3Vdc Th...

Страница 35: ...d Rapid Flashing Normal network traffc On Solid Data 1 Data 2 miss wire Possible Cause Corrective Action Comments None None None Communications Failure Depress Learn Button Verify that bus BIAS and TE...

Страница 36: ...ontrol module performs safety circuit checks Outdoor fan and compressor are energized to their appropriate speed Circulator blower is energized on the appropriate cool speed at the level and time dete...

Страница 37: ...t electrical components Use the following precautions during furnace installation and servicing to protect the integrated control module from dam age By putting the furnace the control and the person...

Страница 38: ...ck for blockage and or leakage Check hose connections at and internal to furnace Wiring Check electrical connections for tightness and or corrosion Check wires for damage Filters FILTERS TO ENSURE PRO...

Страница 39: ...in cleanout cable Attach a variable speed reversible drill to the other end of the cable Slowly rotate the cable with the drill and insert it into one of the heat exchanger tubes While reversing the d...

Страница 40: ...Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message E0 Furnace lockout due to an excessive number of ignition retries 3 total LOCKOUT E0 Failure to establish fame Ca...

Страница 41: ...rs and ductwork for blockage Clean flters or remove obstruction Check circulator blower speed and performance Correct speed or replace blower motor if necessary Check burners for proper alignment Chec...

Страница 42: ...d improperly Blocked fue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wir...

Страница 43: ...ontrol module has lost communications with circulator blower motor MOTOR COMM b1 Loose wiring connection at circulator motor control leads Failed circulator blower motor Failed integrated control modu...

Страница 44: ...t scrolls Check Furnace message b7 MOTOR PARAMS b7 Furnace operates at reduced performance or Integrated control module LED display provides b9 error code b9 LOW ID AIRFLOW B9 Blocked filters Restrict...

Страница 45: ...D 115 VAC POLARITY DATANOT YET ON NETWORK INVALID MEMORYCARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMMUNICATION ERROR BLOWER HP MIS MATCH BLOWER MOTOR OPERATING IN POWER TEMPERATURE OR SPEED LIMIT BLO...

Страница 46: ...D Set dip switches S3 1 and S3 2 to the appropriate ON OFF positions 2 Select model and desired High Stage Heating Airflow Determine the corresponding tap A B C or D Set dip switches S4 3 and S4 4 to...

Страница 47: ...D On On Add 5 Off Off Minus 5 On Off Add 10 Off On Minus 10 On On A Off Off B On Off C Off On D On On A Off Off B On Off C Off On D On On Disabled Off Enabled On Disabled Off Enabled On 25 Off Off 50...

Страница 48: ...PU 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF C USE COPPER CONDUCTORS ONLY RD INTEGRATED CONTR...

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