Glow-worm 12 hxi G.C.No. 41-019-01 Скачать руководство пользователя страница 6

0020107233_00 - 06/11 - Glow-worm

INTRODUCTION

- 6 -

boiler

 Design

boiler Design

These boilers are designed to provide central heating from 

a fully pumped open vented or sealed water system and 

domestic hot water using a fully indirect cylinder.

Once the controls are set the boiler operates automatically.

Range Rating

These boilers are fully modulating, it is therefore not 

necessary to range rate them.,however, if desired, it is 

possible to range rate the 38hxi max. CH output in 1kW 

increments, refer to section 10.

electrical Supply failure

The boiler will not work without an electrical supply.

Normal operation of the boiler should resume when the 

electrical supply is restored. 

Reset any external controls, to resume normal operation of 

the central heating.

If the boiler does not resume normal operation press the reset 

button. If the boiler does not resume normal operation after 

this call your Installation/Servicing company or Glow-worm 

service. 

overheating Safety

The boiler software is designed to recognise the potential for 

an overheat lockout and will shutdown before this happens.  

To restart the boiler, press the reset button on the controls 

fascia.

If the boiler fails to resume normal operation and all external 

controls are calling for heat, then call your Installation/

Servicing company or Glow-worm service.

 

Safety Devices

frost protection

The appliance has a built in frost protection device that 

protects the boiler from freezing. With the gas and electric 

supplies ON and irrespective of any room thermostat setting, 

the frost protection device will operate the pump when the 

temperature of the boiler water falls below 8

O

C. 

A timer is used so that the temperature can be checked 

periodically. After 10 minutes the pump will be stopped if the 

temperature is higher than 10

O

C or has already reached 35

O

C.

The burner will activate if the boiler temperature does not 

reach 10

O

C after 30 minutes or at any time if the temperature 

drops to 5

O

C. 

The burner will switch off when the temperature reaches 

35

O

C.

Condensate Drain blockage

As a safety feature the

 boiler

 will stop working if the 

condensate drain becomes blocked.  During freezing 

conditions this may be due to the forming of ice in the 

condense drain external to the house.  Release an ice 

blockage by the use of warm cloths on the pipe.  The boiler 

should then restart.

Condensate Drain

A plastic drain pipe must be fitted to allow discharge of 

condensate to a drain.

Condensate should, if possible, be discharged into the internal 

household draining system.  If this is not practical, discharge 

can be made externally into the household drainage system or 

a purpose designed soak away, see section 8 for more details.

Pluming from flue terminal

Like all condensing boilers this appliance will produce a plume 

of condensation from the flue terminal in cool weather.  This is 

due to the high efficiency and hence low flue gas temperature 

of the boiler.  This is normal and not an indication of a  fault.

Servicing, Maintenance 

and Spare Parts

Servicing and Maintenance 

 

To ensure the continued efficient and safe operation of the 

boiler it is recommended that it is checked and serviced as 

necessary at regular intervals.  The frequency of servicing will 

depend upon the particular installation conditions and usage.

If this 

appliance

 is installed in a rented property there is a duty 

of care imposed on the owner of the property by the current 

issue of the Gas Safety (Installation and Use) Regulations, 

Section 35.

Servicing/maintenance should be carried out by a 

competent 

person

 approved at the time by the Health and Safety 

Executive in accordance with the rules in force in the 

countries of destination.

To obtain service, please call your installer or Glow-worm’s 

own service organisation using the telephone number on the 

inside front cover of this literature.

After servicing, complete the relevant Service Interval Record 

section of the Benchmark Checklist located on the inside back 

pages of these instructions.

Spare Parts

Remember, when replacing a part on this appliance, use 

only spare parts that you can be assured conform to the 

safety and performance specification that we require.  Do not 

use reconditioned or copy parts that have not been clearly 

authorised by Glow-worm.

If a part is required contact Glow-worm’s own service 

organisation using the telephone number on the inside front 

cover of this 

booklet.

Please quote the name of the 

appliance,

 this information will 

be on the name badge on the front of the appliance.

If in doubt seek advice from the local gas company or Glow-

worm’s own service organisation using the telephone number 

on the inside front cover of this booklet.

Содержание 12 hxi G.C.No. 41-019-01

Страница 1: ...nstallation and Servicing Condensing Boilers Ultracom hxi 12 hxi G C No 41 019 01 15 hxi G C No 41 019 02 18 hxi G C No 41 019 03 24 hxi G C No 41 019 04 30 hxi G C No 41 019 05 38 hxi G C No 41 019 0...

Страница 2: ...guarantee registration card If your guarantee registration card is missing you can obtain a copy or record your registration by telephoning the Glow worm Customer Service number 01773 828100 Guarantee...

Страница 3: ...Water Condensate Connection 8 20 Electrical Connection 9 22 Commissioning 10 23 Servicing 11 27 Fault Finding 12 31 Replacement of Parts 13 38 Spare Parts 14 43 Manual Handling 15 44 Declaration of Co...

Страница 4: ...Keep load as close to body as possible Always use assistance if required Electrical Supply The boiler MUST be earthed All system components shall be of an approved type and all wiring to current I E E...

Страница 5: ...SHH The Current I E E Wiring Regulations Where no specific instructions are given reference should be made to the relevant British Standard Code of Practice In IE the installation must be carried out...

Страница 6: ...rnal to the house Release an ice blockage by the use of warm cloths on the pipe The boiler should then restart Condensate Drain A plastic drain pipe must be fitted to allow discharge of condensate to...

Страница 7: ...ta 7 13497 SEDBUK rating 2005 90 5 90 6 90 8 SEDBUK rating 2009 88 9 88 7 89 2 C13 C33 C43 C13 C33 C43 C13 C33 C43 C13 C33 C43 C13 C33 C43 C13 C33 C43 SEDBUK rating 2005 90 5 90 5 90 4 SEDBUK rating 2...

Страница 8: ...205 2 Boiler Dimensions Hydraulic Schematic All dimensions are given in millimetres except as noted The general arrangement of the boiler is shown in diagram 2 1 and the hydraulic and gas schematic di...

Страница 9: ...external access is not practicable consideration should be given for the space required to insert the flue internally which may necessitate clearance larger than those specified in diagram 3 1 3 3 Ti...

Страница 10: ...terminal must be exposed to the external air allowing free passage of air across it at all times Being a condensing boiler some pluming may occur from the flue outlet This should be taken into conside...

Страница 11: ...the terminal 300 I above adjacent ground or balcony level 300 J 2 from surface or a boundary facing the terminal 600 Position Position of the flue terminal mm L from opening door window in car port in...

Страница 12: ...t fitted 80 125 mm L 1 Key 1 Gasket fitted Type Max length 60 100 10 m 80 125 25 m Each time an additional 90 bend is necessary or 2 at 45 the length L must be reduced by 1 m 4 2 2 Vertical concentric...

Страница 13: ...e manufacturers instructions supplied The appliance maximum flue length must be included when calculating the overall design of the flue system NOTE The horizontal flue terminal must be removed MODEL...

Страница 14: ...0020107233_00 06 11 Glow worm INSTALLATION 14 12342 Diagram 5 1...

Страница 15: ...m should also be flushed Flushing should be carried out in accordance with BS7593 2006 using a cleanser such as Sentinel X300 or X400 Fernox Restorer or Salamander corrosion guard cleaner IMPORTANT En...

Страница 16: ...ing pump see the diagrammatic layout diagram 5 3 unless laid down differently by the manufacturer The expansion vessel volume depends on the total water system volume and the initial system design pre...

Страница 17: ...CONTROL VALVE TYPE CA BACKFLOW PREVENTION DEVICE BOILER RETURN FLOW BOILER RETURN FLOW Method 1 Diagram 5 4 11680 TEMPORARY CONNECTION HOSE UNION HOSE UNION SUPPLY PIPE CONTROL VALVE CONTROL VALVE DO...

Страница 18: ...tending the dashed inclined line on the template to the side wall This dashed line is drawn at 44mm metre 2 5 rise from the boiler Where this line reaches the side wall a horizontal line should be mar...

Страница 19: ...ue to the varied site conditions we do not supply fixings and advise that the installer should supply those which are suitable 7 2 Boiler Hanging IMPORTANT With regards to the Manual Handling Operatio...

Страница 20: ...ngs DO NOT use adhesive when connecting to the spigot The drain pipe should be non corrosive plastic IMPORTANT Please remove spigot bung before fitting condensate drain connection The condensate drain...

Страница 21: ...0020107233_00 06 11 Glow worm INSTALLATION 21 Diagram 8 3 13000...

Страница 22: ...spur box provided that it is not used in a room containing a fixed bath or shower The boiler is suitable for installation in bathroom zones 2 and 3 9 1 Electrical Wiring Remove the electrical cartrid...

Страница 23: ...e Health and Safety Executive and in accordance with the current issue of BS6798 DO NOT operate the boiler without water Make sure that the system has been thoroughly flushed out with cold water and t...

Страница 24: ...Central heating Boiler functions ALL switched off OFF 3 Turn ON your external controls and select the room temperature required The boiler will operate automatically NOTE The display will indicate th...

Страница 25: ...813 10 9 Instruct the User Demonstrate then instruct the User about the lighting procedure and heating system controls operation Advise that to ensure the continued efficient and safe operation of the...

Страница 26: ...nce does not light goes to lockout F1 turn the throttle anti clockwise a further turn and press the reset button The appliance will after a short delay again attempt to fire Repeat this procedure up t...

Страница 27: ...to touch any internal components proceed as follows Connect the CO2 combustion analyser to the relevant test point see diagram 11 1 Diagram 11 1 15442 G31 BURNER CO2 MODEL CHECK case on SETTING case...

Страница 28: ...ted this will force the boiler to minimum rate and the display will flash Lo indicating the boiler is operating at minimum Wait until the CO2 value is stable and check that the value is within the ran...

Страница 29: ...ctrode carefully from the combustion chamber see diagram 11 4 Inspect the tips for damage Clean away any debris and check the spark gap is 3 5 to 4 5 mm Check the electrode gasket for signs of damage...

Страница 30: ...the heat exchanger any remaining debris should pass through the condensate trap Ensure the water is kept away from electrical components 11 5 Inner Casing Panel Seal check Check the condition of the s...

Страница 31: ...10 5 Check that the heating system pressure indicates at least 1mb if not fill and vent the system as described in section 10 2 Check that all external controls are on Check the functional flow diagr...

Страница 32: ...0020107233_00 06 11 Glow worm MAINTENANCE 32 Diagram 12 4 13456...

Страница 33: ...0020107233_00 06 11 Glow worm MAINTENANCE 33 13012 Diagram 12 5 CENTRAL HEATING...

Страница 34: ...0020107233_00 06 11 Glow worm MAINTENANCE 34 13508 Diagram 12 6 Fault Codes...

Страница 35: ...ttons to scroll to 96 This is the installer level access password c Press MODE to confirm see diagnostic display 1 Use the or buttons to view the appropriate diagnostic number see diagram 12 7 If nece...

Страница 36: ...n Relay 1 Reserved for future use d 91 Internal Programmer type 0 24 hour default 1 7 day d 92 Enable Disable Internal Programmer 0 CH Off DHW Off default 1 CH Off DHW On 2 CH On DHW Off 3 CH On DHW O...

Страница 37: ...0020107233_00 06 11 Glow worm MAINTENANCE 37 Diagram 12 8 13568 STATE LISTS State list Accessed through Diagnostic Codes Level 1 Installer Access d 99...

Страница 38: ...the front of the inner front panel and lift off The side panels can be hinged sideways and removed to aid replacement of parts To hinge a side panel undo and remove the three screws securing each sid...

Страница 39: ...fan gas valve and burner assembly Remove the four screws that secure the burner see diagram 11 6 NOTE The burner will require a new gasket when refitted 13 8 Front Insulation For access refer to secti...

Страница 40: ...ve the float to clean it Remove any solids found Flush water through the trap to remove any remaining solids Check for any debris in the outlet hose of the condensate drain and clean as necessary 13 1...

Страница 41: ...Remove the electrical connections from the thermistor Remove the retaining clip from the flow pipe NOTE When reconnecting the polarity of the wiring to thermistors is not important 13 15 Heating Retur...

Страница 42: ...Remove electrical connection Gently ease back the retaining clips see diagram 13 13 Withdraw the board 13 19 Fuse Main PCB Control Box For access refer to section 13 16 The fuse is located at top lef...

Страница 43: ...ring from British Gas also quote the G C number of the part Key No Part No Description GC Part No 1 2000802463 Burner 12 15 18hxi E84021 1 2000802662 Burner 24 30 38hxi H36356 2 801655 Igniter E84015...

Страница 44: ...ton up and slide over polystyrene end packs Remove top polystyrene pack with fittings Positioning of Appliance for Final Installation no obstructions Recommend 2 persons lift appliance to position int...

Страница 45: ...0020107233_00 06 11 Glow worm MAINTENANCE 45...

Страница 46: ...a...

Страница 47: ...Number Comments Signature SERVICE 7 Date Energy Ef ciency Checklist completed Yes No Engineer Name Company Name Telephone Number Engineer ID Number Comments Signature SERVICE 9 Date Energy Ef ciency...

Страница 48: ...Belper Derbyshire DE56 1JT Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions www glow worm co uk Subject to engineering changes 002010...

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