Glow-worm 12 hxi G.C.No. 41-019-01 Скачать руководство пользователя страница 26

0020107233_00 - 06/11 - Glow-worm

INSTALLATION

- 26 -

G31 BURNER % CO

2

CHECK

(case on)

SETTING

(case off)

10.1

10.1

10.1

10.1

10.5

9.8

+ 0.0

- 0.8

+ 0.5

- 0.5

+ 0.0

- 1.0

+ 0.3

- 0.8

+ 0.3

- 0.8

+ 0.2

- 0.8

Throttle

TURNS

5

5

8

CO/CO2

0.004

0.004

0.004

0.004

0.004

0.004

9.2 to 10.2

9.8 to 10.8

9.2 to 10.2

9.2 to 10.2

10.0 to 11.0

9.2 to 10.2

MODEL

12hxi

15hxi

18hxi

24hxi

30hxi

38hxi

GAS VALVE

OFFSET

ADJUSTMENT

THROTTLE

ELECTRICAL

PLUG

PRESSURE

TEST POINT

13513

10.10 lPG ConVeRSIon - all models

As an option, a chargeable boiler performance and function 

service can be provided by Glow-worm Service by calling 

telephone No. 01773 828100. 

noTe:

 Steps 10.1 and 10.3 will need to be completed before 

the appliance can be converted.

This conversion should only be carried out by a 

competent 

person

 approved at the time by the Health and Safety 

Executive.

During the conversion to Propane use of a suitable flue gas 

analyser is necessary.

● The person carrying out a combustion measurement should 

have been assessed as competent in the use of a flue gas 

analyser and the interpretation of the results.

● The flue gas analyser used should be one meeting the re-

quirements of BS7927 or BS-EN50379-3 and be calibrated in 

accordance with the analyser manufacturers’ requirements.
● Competence can be demonstrated by satisfactory 

completion of the CPA1 ACS assessment, which covers 

the use of electronic portable combustion gas analysers in 

accordance with BS 7967, parts 1 to 4.

As an option a chargeable boiler only commissioning service 

can be provided by Glow-worm Service by calling telephone 

No. 01773 828100.

Tools required to make the conversion are a 2mm Allen key 

and an electricians screwdriver.

Ensure that the appliance supply pressure = 37mbar.

(1)   Access the gas valve. 

(2)   Refer to diagram 10.5 and turn the gas valve throttle fully 

clockwise.

(3)   Turn the throttle anti-clockwise by the number of turns 

shown in the table.

(4)   Ensure that the gas analyser is set to the correct fuel 

setting - Propane.

(5)   Attach combustion analyser to the combustion test point, 

refer diagram 11.1.

 

IMPoRTanT:

  Remember to replace the cap on 

completion of the test.

(6)   Make sure that the external controls are calling for heat, 

then turn the mains electrical supply and gas service 

isolation valve on. 

(7)  Switch the boiler on. The boiler should fire automatically.

 

noTe:

 If the appliance does not light & goes to lockout 

(F1) turn the throttle anti-clockwise a further turn and 

press the reset button. The appliance will (after a short 

delay) again attempt to fire. Repeat this procedure (up 

to a total of 2 extra turns on the throttle screw) until 

the appliance lights. Several ignition attempts may be 

needed, to purge gas through the appliance, before a 

successful ignition is achieved.

Diagram 10.5

(8)  Check and adjust the burner %CO

2  

at maximum rate.

 

Press the “reset” button on the controls fascia, release 

and immediately press and hold in the “+” button. After 

approximately 5 seconds “Hi” will be displayed. Pressing 

the mode button when “Hi” is selected will force the boiler 

to maximum rate, the display will flash between “Hi” and 

the “default display” this will indicate the boiler has been 

forced to maximum.

(9)  If necessary, adjust the burner % CO

2

 to the value shown 

in the “SETTING” column of the table, by turning the 

throttle screw (anti-clockwise to increase), see diagram 

10.5 no more than 1/8 of a turn, waiting a minute to allow 

for the appliance to stabilise before checking or making 

further adjustments.

(10)  Exit the check sequences press the “mode” and “+” 

buttons simultaneously, this will reset the boiler to the 

default display.

(11)  Check the burner % CO

2

 , at minimum rate, to the value 

shown in the “SETTING” column of the table.

(12)  If adjustment is required, press the “reset” button on the 

controls fascia, release and immediately press and hold 

in the “+” button. After approximately 5 seconds “Hi” will 

be displayed. Pressing the “+” or “-” buttons will cycle 

between “Hi” and “Lo”. Pressing the mode button when 

“Lo” is selected will force the boiler to minimum rate, the 

display will flash between “Lo” and the “default display” 

this will indicate the boiler has been forced to minimum.

(13)  Adjustment of the %CO

2

 is very coarse so carefully 

adjust the %CO

2

 to the value shown in the “SETTING” 

column of the table with the offset adjustment, see 

diagram 10.5 and %CO

Table (Rotate clockwise to 

increase).

(14)  To exit the function press the “mode” and “+” buttons 

simultaneously, this will reset the boiler to the default 

display.

(15) Repeat (8) and check CO

2

 at maximum rate - adjust if 

necessary. Check that the CO/CO2 ratio is less than the 

value in the table below.

(16) Remove analyser probe from the test point and replace 

the cap. Refit the control panel.

(17) 

IMPoRTanT:  fit the lPG conversion label supplied 

in the documentation pack to the inner front panel 

alongside the data label. Refit the inner door and 

outer door.

(18) Continue commissioning from 10.5.

13868

Содержание 12 hxi G.C.No. 41-019-01

Страница 1: ...nstallation and Servicing Condensing Boilers Ultracom hxi 12 hxi G C No 41 019 01 15 hxi G C No 41 019 02 18 hxi G C No 41 019 03 24 hxi G C No 41 019 04 30 hxi G C No 41 019 05 38 hxi G C No 41 019 0...

Страница 2: ...guarantee registration card If your guarantee registration card is missing you can obtain a copy or record your registration by telephoning the Glow worm Customer Service number 01773 828100 Guarantee...

Страница 3: ...Water Condensate Connection 8 20 Electrical Connection 9 22 Commissioning 10 23 Servicing 11 27 Fault Finding 12 31 Replacement of Parts 13 38 Spare Parts 14 43 Manual Handling 15 44 Declaration of Co...

Страница 4: ...Keep load as close to body as possible Always use assistance if required Electrical Supply The boiler MUST be earthed All system components shall be of an approved type and all wiring to current I E E...

Страница 5: ...SHH The Current I E E Wiring Regulations Where no specific instructions are given reference should be made to the relevant British Standard Code of Practice In IE the installation must be carried out...

Страница 6: ...rnal to the house Release an ice blockage by the use of warm cloths on the pipe The boiler should then restart Condensate Drain A plastic drain pipe must be fitted to allow discharge of condensate to...

Страница 7: ...ta 7 13497 SEDBUK rating 2005 90 5 90 6 90 8 SEDBUK rating 2009 88 9 88 7 89 2 C13 C33 C43 C13 C33 C43 C13 C33 C43 C13 C33 C43 C13 C33 C43 C13 C33 C43 SEDBUK rating 2005 90 5 90 5 90 4 SEDBUK rating 2...

Страница 8: ...205 2 Boiler Dimensions Hydraulic Schematic All dimensions are given in millimetres except as noted The general arrangement of the boiler is shown in diagram 2 1 and the hydraulic and gas schematic di...

Страница 9: ...external access is not practicable consideration should be given for the space required to insert the flue internally which may necessitate clearance larger than those specified in diagram 3 1 3 3 Ti...

Страница 10: ...terminal must be exposed to the external air allowing free passage of air across it at all times Being a condensing boiler some pluming may occur from the flue outlet This should be taken into conside...

Страница 11: ...the terminal 300 I above adjacent ground or balcony level 300 J 2 from surface or a boundary facing the terminal 600 Position Position of the flue terminal mm L from opening door window in car port in...

Страница 12: ...t fitted 80 125 mm L 1 Key 1 Gasket fitted Type Max length 60 100 10 m 80 125 25 m Each time an additional 90 bend is necessary or 2 at 45 the length L must be reduced by 1 m 4 2 2 Vertical concentric...

Страница 13: ...e manufacturers instructions supplied The appliance maximum flue length must be included when calculating the overall design of the flue system NOTE The horizontal flue terminal must be removed MODEL...

Страница 14: ...0020107233_00 06 11 Glow worm INSTALLATION 14 12342 Diagram 5 1...

Страница 15: ...m should also be flushed Flushing should be carried out in accordance with BS7593 2006 using a cleanser such as Sentinel X300 or X400 Fernox Restorer or Salamander corrosion guard cleaner IMPORTANT En...

Страница 16: ...ing pump see the diagrammatic layout diagram 5 3 unless laid down differently by the manufacturer The expansion vessel volume depends on the total water system volume and the initial system design pre...

Страница 17: ...CONTROL VALVE TYPE CA BACKFLOW PREVENTION DEVICE BOILER RETURN FLOW BOILER RETURN FLOW Method 1 Diagram 5 4 11680 TEMPORARY CONNECTION HOSE UNION HOSE UNION SUPPLY PIPE CONTROL VALVE CONTROL VALVE DO...

Страница 18: ...tending the dashed inclined line on the template to the side wall This dashed line is drawn at 44mm metre 2 5 rise from the boiler Where this line reaches the side wall a horizontal line should be mar...

Страница 19: ...ue to the varied site conditions we do not supply fixings and advise that the installer should supply those which are suitable 7 2 Boiler Hanging IMPORTANT With regards to the Manual Handling Operatio...

Страница 20: ...ngs DO NOT use adhesive when connecting to the spigot The drain pipe should be non corrosive plastic IMPORTANT Please remove spigot bung before fitting condensate drain connection The condensate drain...

Страница 21: ...0020107233_00 06 11 Glow worm INSTALLATION 21 Diagram 8 3 13000...

Страница 22: ...spur box provided that it is not used in a room containing a fixed bath or shower The boiler is suitable for installation in bathroom zones 2 and 3 9 1 Electrical Wiring Remove the electrical cartrid...

Страница 23: ...e Health and Safety Executive and in accordance with the current issue of BS6798 DO NOT operate the boiler without water Make sure that the system has been thoroughly flushed out with cold water and t...

Страница 24: ...Central heating Boiler functions ALL switched off OFF 3 Turn ON your external controls and select the room temperature required The boiler will operate automatically NOTE The display will indicate th...

Страница 25: ...813 10 9 Instruct the User Demonstrate then instruct the User about the lighting procedure and heating system controls operation Advise that to ensure the continued efficient and safe operation of the...

Страница 26: ...nce does not light goes to lockout F1 turn the throttle anti clockwise a further turn and press the reset button The appliance will after a short delay again attempt to fire Repeat this procedure up t...

Страница 27: ...to touch any internal components proceed as follows Connect the CO2 combustion analyser to the relevant test point see diagram 11 1 Diagram 11 1 15442 G31 BURNER CO2 MODEL CHECK case on SETTING case...

Страница 28: ...ted this will force the boiler to minimum rate and the display will flash Lo indicating the boiler is operating at minimum Wait until the CO2 value is stable and check that the value is within the ran...

Страница 29: ...ctrode carefully from the combustion chamber see diagram 11 4 Inspect the tips for damage Clean away any debris and check the spark gap is 3 5 to 4 5 mm Check the electrode gasket for signs of damage...

Страница 30: ...the heat exchanger any remaining debris should pass through the condensate trap Ensure the water is kept away from electrical components 11 5 Inner Casing Panel Seal check Check the condition of the s...

Страница 31: ...10 5 Check that the heating system pressure indicates at least 1mb if not fill and vent the system as described in section 10 2 Check that all external controls are on Check the functional flow diagr...

Страница 32: ...0020107233_00 06 11 Glow worm MAINTENANCE 32 Diagram 12 4 13456...

Страница 33: ...0020107233_00 06 11 Glow worm MAINTENANCE 33 13012 Diagram 12 5 CENTRAL HEATING...

Страница 34: ...0020107233_00 06 11 Glow worm MAINTENANCE 34 13508 Diagram 12 6 Fault Codes...

Страница 35: ...ttons to scroll to 96 This is the installer level access password c Press MODE to confirm see diagnostic display 1 Use the or buttons to view the appropriate diagnostic number see diagram 12 7 If nece...

Страница 36: ...n Relay 1 Reserved for future use d 91 Internal Programmer type 0 24 hour default 1 7 day d 92 Enable Disable Internal Programmer 0 CH Off DHW Off default 1 CH Off DHW On 2 CH On DHW Off 3 CH On DHW O...

Страница 37: ...0020107233_00 06 11 Glow worm MAINTENANCE 37 Diagram 12 8 13568 STATE LISTS State list Accessed through Diagnostic Codes Level 1 Installer Access d 99...

Страница 38: ...the front of the inner front panel and lift off The side panels can be hinged sideways and removed to aid replacement of parts To hinge a side panel undo and remove the three screws securing each sid...

Страница 39: ...fan gas valve and burner assembly Remove the four screws that secure the burner see diagram 11 6 NOTE The burner will require a new gasket when refitted 13 8 Front Insulation For access refer to secti...

Страница 40: ...ve the float to clean it Remove any solids found Flush water through the trap to remove any remaining solids Check for any debris in the outlet hose of the condensate drain and clean as necessary 13 1...

Страница 41: ...Remove the electrical connections from the thermistor Remove the retaining clip from the flow pipe NOTE When reconnecting the polarity of the wiring to thermistors is not important 13 15 Heating Retur...

Страница 42: ...Remove electrical connection Gently ease back the retaining clips see diagram 13 13 Withdraw the board 13 19 Fuse Main PCB Control Box For access refer to section 13 16 The fuse is located at top lef...

Страница 43: ...ring from British Gas also quote the G C number of the part Key No Part No Description GC Part No 1 2000802463 Burner 12 15 18hxi E84021 1 2000802662 Burner 24 30 38hxi H36356 2 801655 Igniter E84015...

Страница 44: ...ton up and slide over polystyrene end packs Remove top polystyrene pack with fittings Positioning of Appliance for Final Installation no obstructions Recommend 2 persons lift appliance to position int...

Страница 45: ...0020107233_00 06 11 Glow worm MAINTENANCE 45...

Страница 46: ...a...

Страница 47: ...Number Comments Signature SERVICE 7 Date Energy Ef ciency Checklist completed Yes No Engineer Name Company Name Telephone Number Engineer ID Number Comments Signature SERVICE 9 Date Energy Ef ciency...

Страница 48: ...Belper Derbyshire DE56 1JT Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions www glow worm co uk Subject to engineering changes 002010...

Отзывы: