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19

 

Installation/Operation & Maintenance Manual 

GM

 

-

 

6140H

 

2-POST LIFT

 

 

That  the  opposite  carriages  arms  are  at  the 
same level; 

 

The power unit oil level. Add oil up to the right 
level, if necessary. 

6.2.2 EVERY MONTH 

HYDAULIC POWER UNIT 

 

Check  the  oil  level,  using  the  special  dipstick, 
which is attached to the filler cap. If necessary, 
add  oil  through  the  cap  to  reach  the  required 
level.  For  the  type  of  oil, 

see

 

Page  3 

TECHNICAL SPECIFICATIONS

”.

 

 

After the first 40 hours of operation, check if the 
conveys  or  filter  is  clogged  and  the  oil 
contamination  level.  (Clean  the  filter  and 
replace  the  oil  if  there  is  a  high  contamination 
level). 

HYDAULIC CIRCUIT 

Check  that  there  are  no  oil  leaks  in  the  circuit 
between  the  power  unit  and  cylinder  and  in  the 
cylinder itself. In this case, check the condition of the 
gaskets and replace them, if necessary. 

6.2.3 EVERY 3-MONTH

 

HYDAULIC PUMP 

Under normal operating conditions, check that there 
is  no  changes  in  the  noise  in  the  power  unit  pump 
and  check  that  the  relative  bolts  are  properly 
tightened. 

SYNCRONOUS SYSTEMS 

 

Check the operating condition and efficiency of 
the safety devices 

(as  described  at  pages  6, 

7) 

and  the  wear  on  the  safety  wedges  and 

relative  hinge  pins.  Oil  the  pins  on  the  safety 
wedges. In case of excessive wear, replace the 
safety wedges and/or pins. 

 

Use  a  torque  wrench  to  check  that  the  post 
bases  anchor  bolts  screws  are  properly 
tightened  to  the  ground  as  well  as  the 
connection bolts. 

 

Clean  and  lubricate  the  carriage  side  runners 
and guides. 

 

Check that all screws are tightened 

 

Check  that  the  arm  locking  system  works 
properly. 

 

Grease all the moving parts. 

6.2.4 EVERY 6-MONTH 

HYDRAULIC 

Check  the  contamination  or  aging  level  of  the  oil. 
Contaminated oil is the main cause of malfunctions 
of the valves and leads to a brief service life of the 
gear pumps. 

SYNCHRONOUS CABLE 

Check  the  pulleys  and  pulley  races  conditions. 
Control  the  cable  wear  by  checking  diameter, 
possible  broken  wires,  other  damages  or  relevant 
changes.  With  a  paintbrush  grease  the  cable  in 
order  to  avoid  corrosion  or  breakage  due  to 
oxidation. 

6.2.5 EVERY 12-MONTH 

General  check: 

visual  inspection  of  all  structural 

parts  and  mechanisms  to  guarantee  that  there  are 
no problems or anomalies. 

Electric  plant: 

skilled  electricians  (contact  the 

service  center)  should  test  the  electric  plant, 
including  the  motor  of  the  power  unit,  cables,  and 
limit switch and control box. 

HYDRULIC PLANT OIL 

Replace  the  oil,  following  the  instructions  listed 
below: 

 

Lower  the  lift  to  the  minimum  height  (on  the 
ground) 

 

Make  sure  that  the  hydraulic  cylinder  is  at  the 
end of its travel 

 

Disconnect the power supply to the lift rack. 

Содержание GM - 6140H

Страница 1: ...this manual before operation You must read and understand the precautions for safety to protect your safety and any damage to your property ELECTRO HYDRAULIC 2 POST LIFT Installation Operation Mainte...

Страница 2: ...r model GM 6140H As for the assurance of safety in design and construction of car lift read this Manual first Please make sure that this manual is delivered to end users for their implementation of sa...

Страница 3: ...D Chapter 3 SAFETY 3 1 GENERAL PRECAUTIONS 3 2 RISKS OF ELECTRIC SHOCK 3 3 RISKS AND PROTECTION DEVICE 3 4 LONGITUDINAL AND LATERAL MOVEMENT 3 5 RISKS WHILE THE VEHICLE IS BEING RAISED 3 6 RISKS OF PE...

Страница 4: ...nce Manual GM 6140H 2 POST LIFT 6 3 PERIODIC LUBRICATION CHART Chapter 7 TROUBLESHOOTING 7 1 TROUBLE SHOOTING GUID 7 2 POSSIBLE PROBLEMS AND SOLUTIONS APPENDIX A SPECIAL NOTES APPENDIX B SPARE PARTS 2...

Страница 5: ...rms Rear side the side with the long arms Fig 2 illustrates the various parts of the lift Fig 2 1 1 FIXED STRUCTURE The structure consists of 2 posts service Fig 2 1 and command Fig 2 10 side post bui...

Страница 6: ...quipped with a manual oil drain valve Fig 3 3 see the use and maintenance chapter A maximum pressure valve Oil tank Fig 3 4 An oil delivery and return flexible pipe to the cylinders feeding circuit No...

Страница 7: ...of contamination that does not exceed class 18 15 according to ISO 4406 for example IP HYDRUS OIL 32 SHELL TELLUS OIL T32 or equivalent Model No Capacity 4 000kg Overall Height 2794mm Overall Width 34...

Страница 8: ...RICAL DIAGRAM Fig 6 1Ph Electrical Diagram Fig 7 3Ph Electrical Diagram Table 5 S N DESCRIPTION 1 Master cylinder 2 Slave cylinder 3 Manual lowering valve 4 Check valve 5 Motor 6 Pump 7 Filter 8 Press...

Страница 9: ...clearance may interfere with the structure of the lift Pay particular attention in the case of low body sports cars Always keep the capacity of the lift in mind in the case of vehicles with particular...

Страница 10: ...CT AND UNAUTHORISED USE OF THE LIFT During lift and descent movements the operator must remain in the command station as defined in figure 8 The presence of persons inside the danger zone indicated in...

Страница 11: ...e especially during the lifting phase on the rack These movements can be avoided by positioning the vehicle correctly on the arm disk support plates which must be previously adjusted to the same heigh...

Страница 12: ...wer unit will trip if the lift is overloaded Fig 13 If the lift reaches to the maximum height the up limit switch will stop the lifting Fig 14 Fig 14 In case of a sudden great leakage in the hydraulic...

Страница 13: ...y or completely underneath the moving structure During this phase the operator must remain in the command zone Fig 18 Fig 18 3 6 2 RISK OF CRUSHING PERSONNEL When the platform and the vehicle are desc...

Страница 14: ...D This could hamper lowering or cause the vehicle to fall from the rack Fig 24 Fig 24 3 6 6 SLIPPING This risk may arise due to spillage of lubricants in the surrounding area Fig 25 Fig 25 ALWAYS KEEP...

Страница 15: ...e is already lifted Fig 27 All uses of the lift other than the uses for which it was designed are liable to give rise to serious accidents involving the persons working in the immediate vicinity of th...

Страница 16: ...observance of the clearances between walls pillars other machines etc indicated in figure 26 and incompliance with any legislative requirements in the county of installation Check in particular Minim...

Страница 17: ...height of 2900mm Before starting to assemble the lift check the crate contains all the needed material 4 4 1 POST ASSEMBLING Install both boards on the bases keep the main column upright and put the...

Страница 18: ...PLANT CONNECTION WARNING The operations listed below must be performed by skilled personnel 4 4 3 1 Before connecting the electric system make sure that The power supply plant to the lift is equipped...

Страница 19: ...s 40 on the arms ends Mount the arms into the carriage supports and insert the dowel pins into the support holes as shown in Fig 38 Notice the entry of both arms is the same with the entry of the vehi...

Страница 20: ...Z SERVICE CENTRE INDICATED IN THE FRONT OF THIS MANUAL 4 6 1 NO LOAD TESTS In this phase check the following That the up button operate correctly That the rack reaches the maximum height That there ar...

Страница 21: ...arriages are raised the safety wedges are inserted automatically into each of the iron pad under the carriage Regarding lift limits and safety devices see pages 6 7 RISKS WHILE THE VEHICLE IS BEING RA...

Страница 22: ...Quickly find the cause of any abnormalities such as excessive noise overheating leaking fluids etc Special attention is required for The condition of lifting parts cylinder power unit Safety devices...

Страница 23: ...on the safety wedges In case of excessive wear replace the safety wedges and or pins Use a torque wrench to check that the post bases anchor bolts screws are properly tightened to the ground as well...

Страница 24: ...eriod of time Oil should be disposed as indicated in Appendix A page 22 AFTER EACH MAINTENANCE OPERATION THE MACHINE MUST RETURN TO ITS INITIAL C O N D I T I O N S I N C L U D I N G T H E DISASSEMBLEE...

Страница 25: ...r having released the up pushbutton Faulty pushbutton Unplug the lift and call Service Center Lift does not descend Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages st...

Страница 26: ...hould be recalled that for tax purposes demolition must be documented submitting claims and documents according to the current laws in the country in which the rack is installed at the time the machin...

Страница 27: ......

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