1. SERVICE INFORMATION
1-3
Cleaning Parts
Cleaning parts is one of the more tedious and difficult service jobs performed in the home garage.
Many types of chemical cleaners and solvents are available for shop use. Most are poisonous and
extremely flammable. To prevent chemical exposure, vapor buildup, fire and serious injury, observe
each product warning label and note the following:
1. Read and observe the entire product label before using any chemical. Always know what type of
chemical is being used and whether it is poisonous and/or flammable.
2. Do not use more than one type of cleaning solvent at a time. If mixing chemicals is required,
measure the proper amounts according to the manufacturer.
3. Work in a well-ventilated area.
4. Wear chemical-resistant gloves.
5. Wear safety glasses.
6. Wear a vapor respirator if the instructions call for it.
7. Wash hands and arms thoroughly after cleaning parts.
8. Keep chemical products away from children and pets.
9. Thoroughly clean all oil, grease and cleaner residue from any part that must be heated.
10. Use a nylon brush when cleaning parts. Metal brushes may cause a spark.
11. When using a parts washer, only use the solvent recommended by the manufacturer. Make sure
the parts washer is equipped with a metal lid that will lower in case of fire.
Warning Labels
Most manufacturers attach information and warning labels to the UTV. These labels contain
instructions that are important to personal safety when operating, servicing, transporting and storing
the UTV. Refer to the owner’s manual for the description and location of labels. Order replacement
labels from the manufacturer if they are missing or damaged.
FASTENERS
Proper fastener selection and installation is important to ensure the motorcycle operates as
designed and can be serviced efficiently. The choice of original equipment fasteners is not arrived at
by chance. Make sure replacement fasteners meet all the same requirements as the originals
Many screws. Bolts and studs are combined with nuts to secure particular components. to indicate
the size of a nut. Manufactures specify the internal diameter and the thread pitch
The measurement across two flats on a nut or bolt indicates the wrench size
WARNING
Warning
: Do not install fasteners with a strength classification lower than what was originally
installed by the manufacturer doing so may cause equipment failure and or damage
Torque Specifications
The material used in the manufacturing of the UTV may be subjected to uneven stresses if the
fasteners of the various subassemblies are not installed and tightened correctly. Fasteners that are
improperly installed or work loose can cause extensive damage. it is essential to use an accurate
torque wrench as described in this chapter.
1
Содержание Vyper 4WD 1100cc 4 seater XY1100UEL
Страница 1: ...Service Manual 4 4 GIO MOTORS Vyper 4WD 1100cc Vyper 4WD 1100cc 4 seater ...
Страница 65: ...4 COOLING SYSTEM 4 6 Cooling System Chart 4 ...
Страница 175: ...11 EFI SYSTEM OF SQR 472ENGINE 11 3 3 The ECU control principle diagram ...
Страница 176: ...11 EFI SYSTEM OF SQR 472ENGINE 11 4 4 The ECU function module layout ...
Страница 178: ...11 EFI SYSTEM OF SQR 472ENGINE 11 6 39 The speed signal input Input 80 Empty 40 Empty 81 Empty 41 Empty ...
Страница 258: ...12 LIGHTING AND SWITCHES 12 7 2WD 4WD 4WD Diff Lock Switch No continuity Change the switch ...
Страница 260: ......
Страница 261: ......