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Fryer Operation

EOF-BIB/FFLT/24/24

5. Fryer Operation

EOF-BIB/FFLT/24/24 Fryer

is banked unit of (2) 24” high capacity electric Fryers, a built-in Dump Station for receiving

product after cooking, and (1) 20” water vat unit for rethermalizing frozen food pouches.

• Turn off the Fryer power switch and the main supply power at the main electrical panel, or remove plug for

receptacle before cleaning or performing maintenance.

•

DO NOT

wash down the Fryer interior or exterior with water from a spray hose, or any other pressure-type

washing equipment.

• Failure to comply with

DANGER

notices will result in serious injury, even death, damage to equipment or

property and void the factory warranty

•

DO NOT

use or store flammable liquids, or materials that produce flammable vapors, in the vicinity of this or

any other appliance!

•

DO NOT

for any reason, stand or step onto the top of the appliance, or allow other persons to do the

same. Cooking oil in the fry pot can be in excess of

330°F (166°C)

, contact with hot oil will cause

extremely serious injury. Covers used to cover the fry vat/pot are made of thin-gauge sheet metal

and

WILL NOT

support the weight of a person.

• Failure to comply with

WARNING

notices could result in serious injury, even death; damage to equipment

and/or property and will void the factory warranty.

• Be sure the Fryer is positioned in a stable, safe location with the casters in the locked position.
• Consult an electrician to be certain that all electrical specifications have been met and the unit is properly

grounded. A wiring diagram is provided with the unit to aid an electrician.

• Due to the high temperature of cooking oil in the Fryer during cooking, it is extremely important that the user

exercise due caution in operating this equipment to avoid personal injury. It is recommended that thermal

protective gear, such as mitts or gloves, be worn to prevent burn injuries.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental

capabilities, or lack of experience and knowledge, unless they have been given adequate instruction and/or

supervision concerning its use by a person responsible for their safety. Children should be supervised, or

otherwise restricted, to ensure they do not play with or around this appliance.

Содержание EOF-BIB/FFLT/24/24

Страница 1: ...0 Gunter Park Drive West Montgomery AL 36109 USA Fax 334 239 4117 Website www gfse com Toll Free 800 554 4537 USA Canada Only Form 65946 Rel Jun 2013 Rev Oct 2017 Rev C EOF BIB FFLT 24 24 Operations Service Manual EOF BIB FFLT 24 24 ...

Страница 2: ...017 Updated Parts List Section 8 to reflect new Contactors Schneider with included Suppressor Added 208V Contactor to Parts List Section 8 Miscellaneous format changes updated various graphics C Oct 2017 Updated to reflect the new CC10 Computer Controller ...

Страница 3: ...Giles will dispatch factory authorized service representatives to repair recondition replace or inspect units of its manufacture with such labor being rendered without cost to owner for twenty four 24 months from the date of installation Otherwise service including labor and trans portation charges or other expenses in connection with the removal or installation of any part or parts supplied under...

Страница 4: ......

Страница 5: ...ications 8 2 04 2 EOF 24 Electrical Specifications 8 2 05 Electrical Connections 9 2 05 1 Electrical Connections Diagram 10 2 06 Ventilation 10 3 Overview 11 3 01 EOF BIB Vat Control Panel 12 3 02 EOF BIB Lower Cabinet Area 14 3 03 FFLT Table 16 3 04 FFLT Control Panel 18 3 05 FFLT Lower Cabinet Area 20 3 06 EOF 24 Basket Lifts Baskets 22 3 07 EOF 24 Basket Hanger Baskets 24 3 08 EOF 24 Control Pa...

Страница 6: ...r Settings Access Edit 59 5 01 9 PASSWORD Protection 60 5 01 10 Power UP Procedure 60 5 01 11 Controller Errors Alarms 61 5 01 11 1 Resolving Controller Errors Alarms 62 5 02 Digital Thermostat Overview BIB 63 5 02 1 Setting the Temperature Unit of Measure BIB Unit 64 5 02 2 Setting the Water Temperature BIB Unit 65 5 03 Cooking Procedure EOF24 Fryer 66 5 04 BOIL IN BAG Procedure BIB 71 5 05 Filte...

Страница 7: ... 8 02 EOF BIB Control Panel Front Header 92 8 03 EOF 24 Control Panel Front Header 94 8 04 EOF BIB Front Lower Cabinet 96 8 05 EOF 24 Front Lower Cabinet 98 8 06 EOF BIB Rear Cabinet 100 8 07 EOF 24 Rear Upper Lower Cabinet with Basket Lifts 102 8 08 FFLT Front 104 8 09 FFLT Rear 106 8 10 Filter Pan 108 ...

Страница 8: ...vi Table Of Contents EOF BBIB FFLT 24 24 Notes ...

Страница 9: ...ls are used in conjunction with key words DANGER WARNING and CAUTION to alert user to potential personal injury hazards and or poor operating practices These will immediately precede pre cautionary measures pertaining to such hazards or practices Adhere to all safety messages which follow these sym bols to avoid possible injury or even death Failure to do so may also void the factory warranty Indi...

Страница 10: ... on each of the units to determine the proper power supply required Always consult with an electrician or other qualified service technician to ensure that circuit breakers and wiring are of sufficient rating and gauge to power this equipment A Wiring Diagram has been provided with the unit as an aid for tech nicians The unit must be installed and electrically grounded in accordance with local cod...

Страница 11: ...foods containing excessive moisture or attempting to load larger than recommended batch sizes into the cook vat can cause a surge boil and result in an overflow of HOT cooking oil Exercise due care when loading food and observe how the hot oil is reacting before continuing Before operation be sure the Fryer is positioned in a stable safe location with the casters in the locked position Some jurisd...

Страница 12: ...se modify this equipment Failure to comply with CAUTION notices may result in damage to equipment or property and void the factory warranty NOTE If upon receipt the palletized unit showed any signs of damage you should immediately inspect the appliance and associated accessories and notify the freight carrier of any and all damages Users must comply with all appropriate state and or local heath re...

Страница 13: ... maintenance Adhering to these recommended procedures minimizes potential for costly downtime and equipment repairs Please retain this Manual for future reference NOTE Due to continuing improvements and product enhancements some illustrations shown in this manual might not exactly depict current models Computer Controller Controls cooking oil temperature and cook time Dual cook timers featuring fi...

Страница 14: ...2 Introduction EOF BIB FFLT 24 24 1 04 Specifications 1 04 1 Overall Dimensions Inches mm BASKET LIFT IN UP POSITION BIB Vat FFLT 24 Vat 24 Vat ...

Страница 15: ...arks Liquid Capacity Bottom of Vat to level marks in mm in mm in mm lbs kg gal L EOF BIB 20 508 20 508 4 1 2 114 138 63 16 59 EOF 24 24 610 24 610 4 1 2 114 160 73 23 86 1 04 4 Vat Size Capacity Water Only IMPORTANT The EOF BIB unit is a hot water rethermalizing vat ONLY DO NOT attempt to use cooking oil in this vat or attempt to cook any type of food It is designed only for rethermalizing frozen ...

Страница 16: ...BIB FFLT 24 24 1 04 5 Shipping Specifications Crated Model Weight Crated Size Volume Lbs Kg Length Width Height Cubic Feet Cubic Meters In mm In mm In mm EOF BIB FFLT 24 24 1 241 563 106 2 692 46 1 168 60 1 524 169 3 4 8 ...

Страница 17: ...l Electrical Code ANSI NFPA 70 4 Please provide adequate room for servicing and proper operation of this appliance Also provide adequate ventilation in the operating area as required 5 Consult with a certified electrician or other qualified technician prior to installing this equipment 6 Ensure the electrical circuits supplying power to the units meet the specifications shown on the rating label o...

Страница 18: ...ap Certain auxillary items Filter Pan baskets fryer tools etc will be packed on top of the unit or contained inside the vats The appliance must remain in an upright vertical position during the unpacking process Exercise care when lifting or moving the unit Appropriate lifting equipment will be required to remove the unit from the shipping skid DO NOT attempt to manually lift the unit it is extrem...

Страница 19: ... or damaged when lifting 3 After the Fryer bank is located in its final operating position remove the front reinforcement bar IMPORTANT Bar must be removed to allow installation of the Fryer Filter Pan 4 The rear reinforcement bar can remain in place and will not affect fryer operation 5 Remove the front bar by removing all the screws fastening the bar to the unit frame Note that the bar is fasten...

Страница 20: ...sult in electrical shock to the user Always refer to local electrical code to ensure that proper grounding techniques are used for this or any other electrical equipment Always consult with a certified electrician or other qualified service technician to ensure that the electrical circuit is of sufficient rating for supplying power to this appliance Units are available from the factory wired for v...

Страница 21: ...emove Service Box Cover see Figure 2 05 1 5 Connect the electrical ground wire between Ground Lug and a proper earth ground 6 Route appropriately size power supply wires to the Disconnect and continue to Fryer 7 Connect the power wires to the appropriate Terminal Blocks inside the Service Box see Figure 2 05 1 8 Reinstall Service Box Cover and close the Fryer unit Door NOTE Each unit in the Fryer ...

Страница 22: ...ute along floor under unit Flexible Conduit route along floor under unit Consult a professional ventilation or HVAC company for assistance in determining whether existing systems are sufficient the accommodate this equipment or in designing a ventilation hood system to comply with code requirements NOTE Guidelines and codes for ventilation system requirements may differ from locale to locale Alway...

Страница 23: ...e proceeding FFLT Lower Cabinet Area Sect 3 05 3 Overview Landing Table Sect 3 03 EOF BIB Control Panel Sect 3 01 EOF BIB Lower Cabinet Area Sect 3 02 Filter Pan Assembly Sect 3 10 EOF 24 Lower Cabinet Area Sect 3 09 FFLT Control Panel Sect 3 04 EOF 24 Baskets Basket Hanger Sect 3 07 EOF 24 Control Panel Sect 3 08 EOF 24 Basket Lifts Sect 3 06 Not Shown EOF BIB Boil in Bag Vat ...

Страница 24: ...12 Overview EOF BIB FFLT 24 24 3 01 EOF BIB Vat Control Panel 5 1 4 6 2 3 ...

Страница 25: ...point heating will begin immediately 4 Power Indicator Light Green indicator illuminates when Power Switch is set to the ON position 5 Heat Indicator Light Amber indicator illuminates when the Thermostat has energized the heating elements This light cycles ON and OFF as the thermostat controls water temperature 6 Hi Limit Indicator Light Red indicator illuminates to indicate an overheating conditi...

Страница 26: ...14 Overview EOF BIB FFLT 24 24 3 02 EOF BIB Lower Cabinet Area 2 1 Hidden ...

Страница 27: ...ocked prior to adding water The unit will not heat if this Drain Valve Handle is not completely closed and locked THIS VAT DOES NOT DRAIN INTO THE FILTER PAN NEVER OPEN THE DRAIN UNLESS AND APPROPRIATE CATCH CONTAINER IS IN PLACE UNDER THE DRAIN TUBE 2 Drain Tube Drains water from the BIB vat into an appropriate catch container for disposal Hidden ...

Страница 28: ...16 Overview EOF BIB FFLT 24 24 3 03 FFLT Dump Station 2 1 ...

Страница 29: ...product 2 Landing Table Screen Allows excess oil to drain from the freshly cooked product Drainage is returned to Filter Pan DO NOT place food pouches from the BIB Vat onto the Dump Station Water runoff will drain into the Filter Pan This could cause issues if hot oil drained into the Pan came into contact with water ...

Страница 30: ...18 Overview EOF BIB FFLT 24 24 3 04 FFLT Control Panel 1 ...

Страница 31: ...m Description Function 1 Pump Switch Turns the Filter Pump ON or OFF to circulate cooking oil through the filtration system and return it to the selected Fry Vat or pump oil from the Filter Pan through the Oil Discharge Hose to an appropriate oil disposal unit ...

Страница 32: ...20 Overview EOF BIB FFLT 24 24 3 05 FFLT Lower Cabinet Area 1 2 3 4 5 6 ...

Страница 33: ...m 4 Filter Pan Quick Disconnect Hose See Section 3 13 5 Filter Pan Cover Helps prevent foreign material contamination of cooking oil during filtering operations 6 Filter Pan See Section 3 13 Never remove the Filter Pan while it contains liquid shortening Oil spillage and or burn injury are possible Please see Section 5 04 Removal of Waste Cooking Oil Always wear thermal protection such as oven mit...

Страница 34: ...22 Overview EOF BIB FFLT 24 24 3 06 EOF 24 Basket Lifts Baskets 4 2 1 3 Hidden ...

Страница 35: ...ket in the correct position as it is lifted or lowered by the Basket Lift 2 Basket Lift 2 Lowers and lifts basket into and from the Fry Vat 3 Fry Screen Positioned just above elements to prevent breading residue or product crumbs from accumulating around the Heating Elements 4 Basket 2 Contains product while cooking Hidden ...

Страница 36: ...24 Overview EOF BIB FFLT 24 24 3 07 EOF 24 Basket Hanger Baskets 2 1 3 Optional not included as standard ...

Страница 37: ...ds empty baskets awaiting the next load 2 Fry Screen Positioned just above elements to prevent breading residue or product crumbs from accumulating around the Heating Elements 3 Basket 2 Contains product while cooking Optional not included as standard Always wear thermal protection such as Oven Mitts when handling any of these parts during normal operation they can become very hot ...

Страница 38: ...26 Overview EOF BIB FFLT 24 24 3 08 EOF 24 Control Panel Control Panel With Basket Lifts Lift Switch is not present on Fryer unit not equipped with Basket Lifts 6 5 4 3 2 1 7 8 9 ...

Страница 39: ... CONTINUE COOKING UNTIL THE CAUSE OF THIS CONDITION IS DETERMINED 5 Heat Indicator Light Light is illuminated when the Heat Switch is in the HEAT position and the heating elements are energized This light will cycle ON and OFF during normal operation as the Controller maintains the set point temperature 6 Power Indicator Light The green Power Light illuminates whenever the Fryer s Power Switch is ...

Страница 40: ...28 Overview EOF BIB FFLT 24 24 3 09 EOF 24 Lower Cabinet Area 1 2 ...

Страница 41: ...n always be sure the Heat Switch on Control Panel is in the OFF position before opening this valve Failure to do this could result in fire causing serious injury even death damage to equipment or property and void the warranty NEVER drain oil from more than one 1 Fryer at a time into the Filter Pan Doing so will cause the Filter Pan to OVERFLOW Always pump oil from Filter Pan back to Fryer vat or ...

Страница 42: ...30 Overview EOF BIB FFLT 24 24 3 10 Filter Pan Assembly 5 6 3 2 1 4 3 ...

Страница 43: ...ring or disposal and contains the filter media It is easily removed for cleaning and filter media renewal Casters provide portability A permanent perforated screen is affixed to the pan bottom to support filter media and aid in keeping unintended large debris out of the filter system IMPORTANT THIS IS NOT A FILTER FILTER MEDIA PAPER OR SCREEN MUST BE USED 6 Filter Pan Quick Disconnect Connects Fil...

Страница 44: ...e Fry Vat and Heating Elements Drain Brush Small P N 73235 Use for cleaning the FFLT drain tube Stirring Utensil P N 77775 Use for stirring oil during initial heating and product during cooking Utility Brush P N 71100 Use for cleaning Fry Vat sides and Heating Elements Crumb Scoop P N 30059 Use for removing filter sediment from the Filter Pan ...

Страница 45: ...between elements Vat Drain Clean Out Tool P N 36577 Use to clear excessive sediment build up from the Vat Drain Discharge Hose P N 33667 Use for removing liquid shortening from unit Note Not intended for washing down the fry vat FFLT Drain Screen P N 70085 Allows excess oil to drain from freshly cooked product deposited onto Dump Station ...

Страница 46: ...roduct when batch cooking without Fry Baskets EOF BIB Screen P N 70083 Prevents food pouches from contacting the Heating Elements while rethermalizing in the BIB vat EOF 24 Fry Screen P N 70084 Prevents breading crumbs or product from contacting the Heating Elements Stainless Steel Filter Screen SSFS P N 41017 Renewable reusable filter media direct replacement for Filter Paper Can be cleaned and r...

Страница 47: ...uded Part Description Part Number Function Filter Paper P N 60328 Filter media for the Filter Pan Filter Powder P N 72004 Helps clean and recondition cooking oil when filtering by removing soluble impurities Fryer Boil Out P N 72003 Used to clean the fry pot ...

Страница 48: ... Right Side P N 71524 Tools come standard with Fryer or sold separately Dual purpose Fryer attachment no tools required to install Store and organize Fryer Tools right at the fryer Acts as Splash Guard to keep oil splatter or splash off the floor or adjacent equipment Giles Oil Caddy P N 79187 A portable oil disposal container with a capacity of 80 lbs of waste cooking oil Note For use with filter...

Страница 49: ... up assistance and basic operational training by a factory approved service agent can possibly be arranged if desired Expense for such service is not included as part of the Fryer purchase Call Giles at 800 554 4537 for more details Be sure that each Fryer unit s Control Panel and valves are set as follows before proceeding to each test 1 Power Switch in the OFF position 2 Heat Switch s in the OFF...

Страница 50: ...ed 3 Open the FFLT Cabinet Door and remove the Filter Pan 4 Ensure the Drain Valve Handle on each unit is in the CLOSED and Locked position tab pushed thru opening tucked behind panel 5 Ensure the Oil Diverter Valve is in the TO FRYER position 6 Remove Crumb Screen s and Baskets from all cook Vats ...

Страница 51: ...on Turn Power Switch OFF immediately after confirming power up Since there is no water in the BIB vat leaving the switch ON could create a potential for burn injury or damage the heating elements 1 Follow steps shown in Section 4 01 2 Be sure the main circuit breaker supplying power the unit is ON If a Disconnect Box is used be sure it is ON 3 Place the Power Switch in the ON position If the green...

Страница 52: ...he HEAT light turn off an alarm sound and the OLED Display show a MAX ELEMENT TEMP or LOW OIL LEVEL error return Power Switch to the OFF position and proceed on to the next step Return Heat Switch to the OFF position 5b EOF BIB If the amber HEAT light does not turn ON press and hold the UP arrow button on the digital Thermostat until it does After the HEAT light turns ON leave the Power Switch set...

Страница 53: ...FFLT Cabinet Door 3 Place the palm of your hand over the Filter Pan quick disconnect fitting 4 Briefly place the Pump Switch in the PUMP position and allow it to briefly run then return switch to OFF If suction is felt at the fitting the pump is operating cor rectly proceed to Section 4 05 If no suction is detected or if air seems to be blowing outward refer to the Troubleshooting procedure in Sec...

Страница 54: ...oved with a wire brush or steel wool Once the unit is in use it is unlikely that rust will return Wash all accessory items Screens Baskets Basket Scoop Brushes tools etc in warm soapy water and dry thoroughly Remove any adhesive protective film that may remain on sheet metal surfaces This has been left on the unit to help protect the exterior finish during shipment Clean exterior surfaces with a g...

Страница 55: ...rs used to cover the fry vat pot are made of thin gauge sheet metal and WILL NOT support the weight of a person Failure to comply with WARNING notices could result in serious injury even death damage to equipment and or property and will void the factory warranty Be sure the Fryer is positioned in a stable safe location with the casters in the locked position Consult an electrician to be certain t...

Страница 56: ...t Menu Item cooking parameters The 2 4 6 8 keys are also used as ARROW KEYS for operating Basket Lifts if installed selecting Right Left timer navigating through lists moving the cursor when making edits etc 2 8 UP DOWN 4 6 LEFT RIGHT The keys will illuminate to indicate when they are active as directional control keys START A multiple use function key used to start cook cycles select items from l...

Страница 57: ...er from lowering basket into cooking oil that is not yet at cooking temperature Key is ONLY active if Basket Lifts are installed in the unit EDIT Key An action key which is pressed in combination with other keys to enter edit mode for changing or creating Menu Item preset settings TEMP Key Press this key to begin manually setting a cooking oil temperature setpoint Pressing this key twice 2x will d...

Страница 58: ...ARM Typically oil temperature will drop when stirred Controller delays 10 seconds after ALARM key is pressed if oil temperature drops below setpoint Fryer remains in PREHEAT mode until it returns to setpoint This process will ensure that temperature is more uniform throughout the total volume of oil leading to better cooking performance Upon reaching setpoint the alarm sounds again and the OLED Di...

Страница 59: ...D Display to help guide User through the process If actual oil temperature is lower than the entered setpoint temperature when START is pressed the Controller enters PREHEAT mode red HEAT indicator beside 7 Segment Display turns ON Before oil will actually begin heating the Heat Switch must be placed in the HEAT position the amber HEAT indicator on the Fryer Control panel should turn ON If the oil...

Страница 60: ...without a password can only choose a programmed Menu Item preset from available selections see Section 5 01 5 Working with Menus Press the START key Use keypad to select which Timer to set 4 Left 5 Both 6 Right If needed repeat process to set a time for the other Basket Timer NOTE Menu Presets contain Item Names which are normally displayed on the OLED Display Manually inputting a cooking time dev...

Страница 61: ...e Cook time setting for the specific food item STIR OVERRIDE Some products may or may not require stirring regardless of the global STIR ALARM setting this Menu Item setting overrides the global setting specified in USER SETTINGS Default NORMAL FISH FILTER To minimize flavor transfer establishments cooking seafood products may wish to force operators to filter oil after cooking only one 1 batch of...

Страница 62: ... when the desired Menu No is known Press the MENU key once Enter desired Menu no 1 50 Press START key to select Use keypad to select Basket side 4 Left 5 Both 6 Right Method A Method B Enter a desired Menu no 1 50 Press START key to select If the Fryer is in the READY state it is ready for cooking see Section 5 01 6 The Cooking Cycle General ...

Страница 63: ...Time are shown on the OLED Display Press the MENU key twice 2x Use numeric keypad 2 8 UP DOWN to scroll through list to a desired Menu Press the START key to select Menu item 5 01 5 1 Selecting a Menu Preset Continued Use keypad to select Basket side 4 Left 5 Both 6 Right If the Fryer is in the READY state it is ready for cooking see Section 5 01 6 The Cooking Cycle General ...

Страница 64: ...om Catalog of programmed names Select edit NAME as shown on left Flashing cursor is positioned at 1st letter Press 0 key to open Catalog of programmed names and use keypad 2 or 8 UP DOWN to scroll through the list Press START to copy NAME into Menu Item being edited and return to previous display When finished editing NAME press START to Save OR press CLEAR to cancel and exit without saving OR 0 t...

Страница 65: ...AR key All settings for the edited preset are displayed for confirmation If correct press CLEAR key again to return to the READY display To return to editing press the EDIT key once again Current time setting will be displayed Use numeric keypad to enter a new TIME mm ss NOTE All digits must be entered ex 500 5 00 After entering new TIME value press START to Save OR press CLEAR to exit without Sav...

Страница 66: ... to other products establishments cooking seafood items may wish to force operators to filter oil after cooking only one 1 or two 2 batches of the item When FISH FILTER is set to ON the unit will enter FILTER Mode after completing one 1 cook cycle of the specific item If FORCE FILTER SNOOZE is set to ON in USER SETTINGS Section 5 01 8 operator is allowed to cook one 1 additional batch of seafood b...

Страница 67: ...lect the other Basket side Press the appropriate arrow key 4 or 6 to start the other Timer The 7 Segment Display and the Timer Indicator will change to the timer started When both Timers are cooking and counting down pressing the TIME key twice will swap the 7 Segment Display between Timers Timer Indicator will change to reflect the active timer x 2 Continued on Next Page EOF24 SINGLE DISPLAY Afte...

Страница 68: ...n selection is entered STIR ALARM When enabled an audible alarm sounds at a specific time during the cook cycle signaling the operator to stir the cooking product to help promote more even cooking On EOF 20 24 Single Display unit a message indcates which basket side to stir LEFT RIGHT BOTH The feature must be enabled in USER SETTINGS Section 5 01 8 and the point in the cycle when the alarm is to s...

Страница 69: ... F see Section 5 01 8 Edit User Settings Press COOL key once Display changes to indicate COOL Mode is in effect To exit COOL Mode press the CLEAR key once then press 4 key to stop COOL Mode OR press CLEAR key again to continue COOL Mode Upon exit the temperature setpoint returns to the previous active value and Fryer enter PREHEAT until temperature is reached 5 01 7 3 AUTO COOL Feature When the AU...

Страница 70: ... setting change to the BOIL TEMP and BOIL OUT TIME specified in USER SETTINGS see Section 5 01 8 Factory setting BOIL TEMP 200 F BOIL OUT TIME 30 minutes Settings can be edited by the User within the ranges of BOIL TEMP 185 to 208 F BOIL OUT TIME 1 to 45 minutes Fryer must be in PREHEAT to enter BOIL OUT Mode Press BOIL key once Temperature setting changes to 200 F Time setting changes to 30 minut...

Страница 71: ...seconds 5 to 120 seconds 10 COOL TEMP Temperature of the COOL mode 200 F to 350 F 275 F BOIL TEMP Temperature of the BOIL OUT mode 185 F to 208 F 200 F FILTER RESET Temperature that allows exiting of filter mode 200 F to 325 F 290 F BOIL OUT TIME Time in minutes for BOIL OUT mode 1 to 45 minutes 30 STIR ALARM ENABLE If enabled allows the stir alarm to come on during a cook cycle ON OFF ON STIR ALA...

Страница 72: ...instructions as to how to enable this feature 5 01 10 Power Up Procedure 1 Initially ensure that Heat Switch is in the OFF position 2 Place Power Switch in the ON position The green Power Light will illuminate Computer Cooking Controller will power up perform a memory check and then an audible alarm sounds The message POWER FAILURE PRESS START TO PREHEAT is shown on the OLED Display This is normal...

Страница 73: ...FFLE FILTER MISSING Not Applicable ER22 CHARCOAL FILTER MISSING Not Applicable ER23 FILTER CLOGGED Not Applicable ER24 EAC CELL DIRTY Not Applicable Continued on Next Page Certain conditions which can cause unsafe operation or damage to the unit such as open valves low oil level high temp etc will activate error codes and sound an alarm tone Error Codes will show on the 7 Segment Display error inf...

Страница 74: ... and the OLED Display shows ERROR ALARM MAX ELEMENT TEMPERATURE Heating Element is automatically turned OFF It must cool to an acceptable temperature to clear the error Typical cause of this error is low oil level which has exposed the heating element It is possible for a false alarm to occur when preheating cold oil at the initial startup of a new day Vigorously stirring oil during preheat will u...

Страница 75: ...s temperature unit of measure for the valve displayed LOAD Indicator Light Illuminated when heating elements are energized cycles ON and OFF during normal operation Arrow Keys While the PROCESS key is being held pressing these keys increase or decrease the displayed setpoint value A new value automatically becomes effective 3 seconds after the last keystroke and no other keys are pressed 1 2 3 4 5...

Страница 76: ...come effective in three 3 seconds if no other keys are pressed Within five 5 seconds the Main Display will blink and return to displaying actual temperature 3 The appropriate Temperature Unit Indicator will illuminate to show the temperature unit of measure for the displayed value Changing this setting should rarely be required 1 5 3 5 02 1 Setting theTemperature Unit of Measure BIB Unit The therm...

Страница 77: ... automatically become effective after three 3 seconds 3 The Temperature Unit Indicator light indicates the temperature measurement unit 4 The LOAD light illuminates to indicate that the heating elements are ON This light will cycle ON and OFF during normal operation as the thermostat maintains the water temperature in the vat The amber HEAT light on the BIB Control Panel is also illuminated when t...

Страница 78: ...the Power Switch is in the OFF position 3 Ensure that the Heat Switch is in the OFF position 1 This section describes procedures for cooking product on the EOF Series Fryers Procedures presented assume beginning with a clean empty Fryer Continued next page 2 3 4 3 4 Be sure Drain Valve Handle is pushed in and locked in the CLOSED position tab on Handle is through panel opening and tucked securely ...

Страница 79: ...nd in a thickened state 9 When cooking oil reaches the programmed setpoint an alarm sounds and the OLED Display reads ALARM STIR OIL Press the ALARM key and vigorously stir the oil There is a 10 second delay if temperature drops below setpoint while stirring the Controller remains in PREHEAT until setpoint is reached again then an alarm will sound and the OLED Display reads ALARM SETPOINT REACHED ...

Страница 80: ...g 11 Place the Fry Screen into vat with the handles to the side 12 If Basket Lift option is installed place the Cooking Baskets onto the Basket Carriers otherwise hang baskets on Hanger Bars 13 14 12 11 NOTE Basket Lift Models If not desiring to use the Basket Lifts move Lifts to the raised position and use the Basket Carriers as the basket hangers During cooking operations oil level MUST be maint...

Страница 81: ...r high volume operations In those cases no Baskets are used Product is dropped directly into oil and then remove with a scoop type basket when done 17 Press START key Use keypad to select which Basket side to begin cooking 4 LEFT 5 BOTH or 6 RIGHT Cooking settings for both Basket sides are shown on the Single Display Timer begins as soon as side selection is made Place Baskets containing product i...

Страница 82: ... dip product from oil and place into Dump Station 23 After allowing product to adequately drain and while it is still hot place into food pan and move to heated display case 23 To continue cooking return to Step 10 To shut down unit see Section 5 07 Normal Shut Down 19 If the STIR ALARM feature is enabled in USER SETTINGS after a preset amount of the programmed cook time has elapsed an alarm sound...

Страница 83: ...5 The amber HEAT light illuminates and the water bath will begin heating 6 Allow the water bath to pre heat to 200 F before using Stir the water occasionally to ensure thorough and even heating Water bath has reached setpoint when the amber HEAT light turns OFF 1 Ensure the Power Switch is in the OFF position 1 3 2 This section describes the process for rethermalizing packaged frozen food product ...

Страница 84: ...g on pouch size and type of food product 10 Remove pouches individually using tongs and a silicone oven mitt Verify product has reached 165 F by folding the pouch over a digital probe style thermometer 11 After heating allow pouch to sit for approximately one 1 minute 12 Using scissors cut open the pouch and pour contents into a clean pan ready for sale Use extreme caution when placing pouches int...

Страница 85: ...allow water to cool a minimum of 1 hour Drain into an appropriate container and discard Rinse vat with clean water and refill NOTE Boil in Bag procedures may differ from location to location Always follow location specific Deli procedures and Job Aids as they always take precedent over the process described in this manual ...

Страница 86: ...2004 distributing evenly over the filter media surface Use of a good quality filter aid is important for removing soluble impurities and reconditioning the oil 6 Replace Cover on Filter Pan reposition Pan under unit and reconnect Filter Pan hose by pushing in slip ring while inserting brass hose fitting in connector Ensure fit is tight and secure EOF 24 1 2 3 4 5 This section explains use of the b...

Страница 87: ...N BEFORE DRAINING THE COOK VAT NOTE If the oil does not readily drain use the provided Drain Brush or Clean out Tool to break up crumbs or residue that might be blocking the vat drain opening 7 Confirm that HEAT Switch for the unit being filtered remains in the OFF position In the lower FFLT Cabinet ensure the Pump Diverter Valve Handle is in the OIL RETURN position On the unit being filtered unho...

Страница 88: ...allow the Vat to refill When all oil has been pumped back to the vat air bubbles will appear at the pump discharge inside the vat 12 After the Vat has refilled place the Pump Switch in the OFF position 13 Position the Pump Oil Return Lever on the unit being filtered to the CLOSE position 14 Be sure the Fry Vat contains the proper level of cooking oil add if needed 15 Fryer unit should now be ready...

Страница 89: ...ore draining could result in fire ALWAYS CONFIRM THAT THE HEAT SWITCH IS IN THE OFF POSITION BEFORE DRAINING THE COOK VAT For Banked Fryer batteries Never drain more than one 1 vat at a time into the Filter Pan The pan only has capacity to hold the oil from one 1 cook vat Never disconnect and attempt to remove the Filter Pan from unit while it contains cooking oil 1 If cooking oil is cold heat to ...

Страница 90: ... spillage 6 Connect the supplied Oil Discharge Hose to the Discharge Hose Coupling 7 Place the discharge end into an appropriate hot waste oil Disposal Container Giles Oil Caddy is shown 8 Place the Pump Discharge Valve Handle inside the FFLT Cabinet to the TO DISCHARGE HOSE position 8 9 10 12 11 9 Place the Pump Switch in the ON position Allow the pump to run until all liquid shortening has been ...

Страница 91: ...arge Hose from the Discharge Hose Coupling and drain any oil remaining in the hose into the waste oil Disposal Container 15 Allow the Filter Pan to thoroughly cool Remove and thoroughly clean the Filter Pan and Filter Pan Cover 16 To perform a Boil Out on the unit see Section 6 01 Boil Out Procedure To shut down the unit see Section 5 08 Normal Shut Down 12 Push the Drain Valve Handle to the CLOSE...

Страница 92: ...g the Renewable Filter Screen Media SSFS This section describes use and care of the renewable stainless steel Filter Screen SSFS The SSFS is a direct replacement for paper filter media that can cleaned and reused many times It is an optional item Giles 41017 that can be ordered with new units or purchased later as a filter paper alternative 1 Place the SSFS into the Filter Pan same as filter paper...

Страница 93: ... 08 Normal Shut Down 5 09 Emergency Shut Down This section explains the process of shutting down the Fryer 1 Set Heat Switch on all Fryer units to OFF position 2 Place Power Switch on all Units to the OFF position Green Power lights will turn OFF 3 If required turn off supply power for each Unit at the main electrical panel EOF 24 2 1 2 EOF BIB ...

Страница 94: ...unit see Section 5 05 Removal of Waste Cooking Oil from Fryer 2 Ensure the Drain Valve Handle is pushed in and locked in the CLOSED position and the Power Switch is in the OFF position 3 Fill the Fry Vat with clean water to the FULL level mark 4 Follow the use instructions of the Boil Out Cleaner product being used add the recommend amount of product to water and stir to mix Boil Out Cleaner is av...

Страница 95: ...egin to heat On EOF10 10 both Vat sides begin Boil Out simultaneously NOTE If a different boil out temperature or time is required the settings can be changed in USER SETTINGS Section 5 01 8 BOIL TEMP is variable between 185 208 F BOIL OUT TIME is variable between 1 45 minutes 8 At the completion of the Boil Out cycle time an alarm sounds and the OLED Display shows the message DONE COOKING 9 Press...

Страница 96: ...ing Vat give close attention to the catch container to avoid overflowing empty container as necessary 14 Completely dry vat and heating elements with a clean dry towel and properly dispose of the used boil out solution 15 Push in and lock Drain Valve Handle in the CLOSE 16 Clean Filter Pan and replace Filter Media See directions in Section 6 02 Cleaning the Filter Pan Replacing Filter Media After ...

Страница 97: ...ttom Using only hot water and a soft bristle brush clean Screen in sink Shake out water and dry with clean dry towel Screen must be completely dry before re installing in Filter Pan DO NOT use soaps or cleaners of any kind for washing the Filter Screen 6 Thoroughly clean and dry the Filter Pan Flush out any debris that may have fallen through the perforated support screen Be sure to drain all wate...

Страница 98: ...he quick disconnect hose 9 6 02 Cleaning the Filter Pan Renewing Filter Media Continued NOTE Stainless Steel Filter Screen SSFS With proper use and care this reusable filter screen should have a long service life It should be replaced if it becomes torn punctured frayed or if the silicone sealing gasket around the edge becomes significantly damaged Proper use of a suitable filter aid is essential ...

Страница 99: ... is OFF NOTE There is no Heat Switch on the BIB unit A Temperature setpoint is below actual oil temperature Set controller to higher temperature if setpoint is correct allow oil to cool B Drain Valve is open alarm is sound ing Close lock Drain Valve press alarm reset on controller C Faulty unit Controller Replace Controller D Variable temperature sensor is shorted or open Replace sensor E Loose wi...

Страница 100: ... Correct power supply B Variable temperature sensor too close to heating element Reposition senor to proper location C Faulty cooking Controller Replace Controller OIL OR WATER VAT TEMPERATURE ERRATIC A Faulty temperature sensor Replace Sensor probe B Contactor failing Replace faulty contactor C Faulty cooking Controller Replace Controller D Loose wiring in heat control circuit Inspect and repair ...

Страница 101: ...nnected to Filtration System A Pump Switch has not been place in the PUMP position Place Pump Switch on the FFLT Panel in the PUMP position B Air leak in system Check all connections hoses filter pan etc C Pump motor has failed Replace faulty motor D Oil Pump is clogged or seized used for boil Clean out free pump and re oil E Diverter Valve handle not in the TO FRYER position Place valve handle in...

Страница 102: ...n ON position B Basket Lift Switch is not in the ON position Place Lift Switch in ON position to enable Basket Lifts C Faulty cooking Controller Replace cooking Controller D Micro switch on the Lift assembly is not of adjustment Adjust switch E Faulty Micro switch on the Lift assembly Replace switch F Faulty Lift motor Replace motor G Controller still in PREHEAT Allow fryer to enter READY state ...

Страница 103: ...vice agents and kitchen equipment dealers If assistance or repair is required contact a Giles Manufacturers Representative to locate a local service agent or dealer For fur ther assistance contact Giles at one of the following phone numbers 8 01 Parts Ordering and Service Information This section lists some of the various parts that are available for replacement on the unit This is not an all incl...

Страница 104: ...92 Parts List 1 8 02 EOF BIB Control Panel Front Header 5 6 7 8 9 EOF BIB FFLT 24 24 4 3 2 ...

Страница 105: ...OR LIGHT GREEN 250V 0 5W 3 20399 1 INDICATOR LIGHT AMBER 250V 0 5W 4 20402 1 INDICATOR LIGHT RED 250V 0 5W 5 21190 1 SWITCH ROCKER D P S T 250V 10A 6 23755 1 THERMOSTAT HI LIMIT SAFETY 450 DEG 7 23751 1 TERMINAL BLOCK MA106 8 20315 1 THERMOCOUPLE J TYPE STRAIGHT 13 5 IN Requires 45111 FERRULE 9 20362 1 THERMOCOUPLE 7 5X0 188 J STR UNGROUNDED Requires 45111 FER ...

Страница 106: ...94 Parts List EOF BIB FFLT 24 24 5 7 1 6 3 8 03 EOF 24 Control Panel Front Header Hidden 4 2 2 15 8 9 10 10 11 14 13 12 16 ...

Страница 107: ...A 6 21102 1 RELAY 8 PIN 240V 10A 7 20366 1 TRANSFORMER 20VA 115 230V 60HZ CL2 8 38365 1 FUSE ASSEMBLY 1A CONTROLLER POWER TRANSFORMER 9 21190 1 SWITCH ROCKER D P S T 250V 10A 10 21052 1 or 2 SWITCH ROCKER D P D T 250V 10A 11 21379 1 CONTROLLER CC10 DUAL TIMER 12 20398 1 INDICATOR LIGHT GREEN 250V 0 5W 13 20402 1 INDICATOR LIGHT RED 250V 0 5W 14 20399 1 INDICATOR LIGHT AMBER 250V 0 5W 15 23782 1 SO...

Страница 108: ...96 Parts List EOF BIB FFLT 24 24 8 04 EOF BIB Front Lower Cabinet 3 2 4 7 1 Not Shown or Hidden 8 9 5 6 10 ...

Страница 109: ...5A 1 4 BOLT HOLE 2 21164 1 TERMINAL BLOCK POWER DIST 3 35151 1 DOOR ASSEMBLY 4 39258 1 DRAIN PULL HANDLE 5 40818 1 VALVE BALL 1 1 4 DRAIN SINGLE THREADED 6 21157 1 SWITCH LIMIT 15A 250V DRAIN SWITCH 7 35236 1 COVER SERVICE CONNECTION BOX 8 41284 1 WATER DRAIN TUBE UPPER PORTION 9 41285 1 WATER DRAIN TUBE LOWER PORTION 10 39011 1 DRAIN TUBE CONNECTOR HOSE ...

Страница 110: ...98 Parts List Not Shown or Hidden 8 05 EOF 24 Front Lower Cabinet 2 1 6 8 3 7 5 4 OR EOF BIB FFLT 24 24 ...

Страница 111: ...LUG 1 0 2 0 COPPER TERMINAL 125A 1 4 BOLT HOLE 2 21164 1 TERMINAL BLOCK POWER DIST 3 35150 1 DOOR ASSEMBLY EOF24 4 35152 1 DOOR ASSEMBLY FFLT RT END EOF24 on 4 VAT 5 35236 1 COVER SERVICE CONNECTION BOX 6 40818 1 VALVE BALL 1 1 4 DRAIN SINGLE THREADED 7 39260 1 DRAIN PULL HANDLE 8 40784 1 VALVE BALL 1 2 S S w NON STICK SEALS ...

Страница 112: ...100 Parts List EOF BIB FFLT 24 24 1 3 2 4 5 6 8 06 EOF BIB Rear Cabinet ...

Страница 113: ...DER 300V 15A SC 0 15 3 21900 2 FUSE 15 AMP SC 15 4 20617 4 CONTACTOR 60A 3 POLE 240V COIL 480V 240V UNIT INCLUDES RC SUPPRES SOR 4 21245 4 CONTACTOR 60A 3 POLE 208V COIL 208V UNIT INCLUDES RC SUPPRESSOR 5 21241 2 RC SUPPRESSOR 40A TO 65A SUPPRESSOR ONLY INCLUDED WITH ITEM 4 6 20003 2 ELEMENT ROUND 6000W 208V EOF 20 6 20004 2 ELEMENT ROUND 6000W 240V EOF 20 6 24257 2 ELEMENT ROUND 6000W 480V EOF 20...

Страница 114: ...102 Parts List 8 07 EOF 24 Rear Upper Lower Cabinet with Basket Lifts Not Shown 7 13 4 9 5 8 6 10 12 1 11 3 2 NOTE Unit may not be equipped with Basket Lifts ...

Страница 115: ...20617 4 CONTACTOR 60A 3 POLE 240V COIL 480V 240V UNIT INCLUDES RC SUPPRES SOR 7 21245 4 CONTACTOR 60A 3 POLE 208V COIL 208V UNIT INCLUDES RC SUPPRESSOR 8 20006 5 ELEMENT ROUND 6000W 240V EOF 24 8 20005 5 ELEMENT ROUND 6000W 208V EOF 24 8 24239 5 ELEMENT ROUND 6000W 480V EOF 24 9 36457 2 BASKET LIFT MOTOR ASSEMBLY 10 35166 2 COMPLETE BASKET LIFT ASSEMBLY includes motor 11 22878 2 SWITCH DBL SNAP AC...

Страница 116: ...104 Parts List 8 08 FFLT Lower Front Cabinet 1 3 4 5 7 8 2 6 EOF BIB FFLT 24 24 Not Shown ...

Страница 117: ...AN ASSEMBLY COMPLETE 2 38994 1 FILTER PAN COVER HOUSING ASSEMBLY 3 41900 1 COUPLING QUICK DISCONNECT FEMALE 4 41699 1 COUPLING QUICK DISCONNECT FEMALE 5 35108 1 DIVERTER VALVE HANDLE 6 45755 1 VALVE 3 WAY 1 2NPT NICKEL PLATED 7 21052 1 SWITCH ROCKER ON NONE ON 250V 20A DPDT 8 35152 1 DOOR ASSEMBLY FFLT Not Shown ...

Страница 118: ...106 Parts List 2 8 09 FFLT Cabinet Rear 1 Not Shown 4 3 EOF BIB FFLT 24 24 ...

Страница 119: ...st EOF BIB FFLT 24 24 8 09 FFLT Cabinet Rear Not Shown Item Part Number Qty Description 1 34970 1 CABINET BACK PANEL 2 71754 1 PUMP MOTOR ASSY 5 GPM 1 2 HP 3 76923 1 PUMP HEAD ONLY 5 GPM 4 71824 1 MOTOR ONLY 1 2 HP ...

Страница 120: ...108 Parts List 8 10 Filter Pan 7 2 3 5 6 4 1 8 9 10 11 Complete assembly Optional Item 12 NOTE PERMANENT SUPPORT SCREEN NOT A REMOVABLE EOF BIB FFLT 24 24 ...

Страница 121: ...4526 4 LEVER FILTER PAN HOLD DOWN FRAME 8 60328 1 PAPER FILTER MEDIA 19 3 8 X 32 3 8 100 CT CASE 9 36212 1 CRUMB CATCHER FILTER PAN INSERT 10 40958 1 HOSE 1 2NPT X 18 SCT 1 END SWIVEL 11 35202 1 FILTER PAN COMPLETE ASSEMBLY 36212 Crumb Catcher not included 12 41017 1 SSFS REUSABLE FILTER SCREEN 19 375 X 32 375 Optional Item Complete assembly Optional Item Note The permanent perforated screen elimi...

Страница 122: ...110 Parts List Notes EOF BIB FFLT 24 24 ...

Страница 123: ......

Страница 124: ...2750 Gunter Park Drive West Montgomery Al 36109 USA 334 272 1457 Toll Free 800 554 4537 USA Canada Only FAX 334 239 4117 www gfse com e mail services gfse com Form 65946 Rel Jun 2013 Rev Oct 2017 Rev C ...

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