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Installation of the Giant Industries, Inc., pump
is not a complicated procedure, but there are
some basic steps common to all pumps.  The
following information is to be considered as a
general outline for installation.  If you have
unique requirements, please contact Giant
Industries, Inc. or your local distributor for
assistance.

1.  The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination to
ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation. Teflon tape
should be used to seal all joints. If pumps are to
be operated at temperatures in excess of 160

0

 F,

it is important to insure a positive head to the
pump to prevent cavitation.

3.  The discharge plumbing from the pump should
be properly sized to the flow rate to prevent line
pressure loss to the work area. It is essential to
provide a safety bypass valve between the pump
and the work area to protect the pump from
pressure spikes in the event of a blockage or the
use of a shut-off gun.

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connec-
tions, and other system areas. The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsa-
tion. Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun. A dampener must be positioned
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon request
from Giant Industries, Inc. Required horsepower
for system operation can be obtained from the
charts on page 3.

6.  Before beginning operation of your pumping
system, remember: Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules. Do not run the pump
dry for extended periods of time. Cavitation will
result in severe damage. Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is used
carelessly and without regard to its potential hazard, it can cause serious injury.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

1.  Prior to initial operation, add oil to the crank-
case so that oil level is between the two lines on
the oil dipstick.  DO NOT OVERFILL.

Use SAE 80-90W or Giant’s p/n 01154

Crankcase oil should be changed after the

first 50 hours of operation, then at regular inter-
vals of 500 hours or less depending on operating
conditions.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

INSTALLATION INSTRUCTIONS

22

Содержание P435B

Страница 1: ...ce Manual Contents Installation Instructions page 2 Pump Specifications pages 3 6 Exploded View page 4 Parts List Kits page 5 Repair InstructionsTorque Specs pages 7 8 Trouble Shooting Chart page 9 Recommended Spare Parts List page 9 Dimensions page 10 WarrantyInformation back page 6 09 ...

Страница 2: ...rotation on Giant Industries Inc pumps should be made in the direction desig nated by the arrows on the pump crankcase Reverse rotation may be safely achieved by following a few guidelines available upon request from Giant Industries Inc Required horsepower for system operation can be obtained from the charts on page 3 6 Before beginning operation of your pumping system remember Check that the cra...

Страница 3: ...y remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The rating shown are the power require...

Страница 4: ...EXPLODED VIEW P455 4 ...

Страница 5: ...ART DESCRIPTION QTY 16D 08399 TensioningScrewing 3 16E 07023 O Ring 3 16F 07203 Backup Ring 3 16G 07258 CopperWasher 3 16H 06431 Oil Scraper 3 17 06790 CrossheadPin 3 19 05444 Oil Seal 3 20 05534 Seal Case 3 21 07266 O Ring 3 23 08477 V Sleeve 18mm 6 24 07929 PressureRing 3 25 08402 WeepReturnRing 3 26 05574 Manifold Brass 1 27A 05543 Valve Assy 6 27 05541 Valve Seat 6 28 05542 Valve Plate 6 29 07...

Страница 6: ...from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The rating shown are the power requirements for the pump Gas eng...

Страница 7: ...lve assembly can be separated 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary Apply one drop of loctite 243 to the valve plugs 32 and tighten to 125 ft lbs 5 Use a 8mm allen wrench to remove the 8 socket head cap screws 34 Carefully slide the valve casing 26 out over the plungers 6 Remove seal adaptors 20 and weep return rings 25 from the valve casing 7 Remove the pressu...

Страница 8: ...er pipe should not be strained by eccentric tightening of the tension screw or through damage to front surface of plunger otherwise it is liable to fracture 11 After installation of high pressure seals 23 Note P422 and P423 also have a support ring place seal adaptor 20 with weep seals pressure ring installed weep return ring 25 and high pressure weep return ring 24 over plungers Slide valve casin...

Страница 9: ...ts Cavitation Check suction lines on inlet of pump for restrictions Unloader Checkforproperoperation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals NoisyOperation Wornbearings Replace bearings Refill crankcase oil with recommendedlubricant Cavitation Check inlet lines for restrictions and orpropersizing Rough Pulsating Wornpacking Replacepacking Operationwith ...

Страница 10: ...10 Keyway 8x7x45mm ...

Страница 11: ...NOTES 11 ...

Страница 12: ...onent part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be de...

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