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INSTALLATION INSTRUCTIONS

When the pump is in operation, the open shaft 

end must be covered up by a shaft protector 

(21).  For direct drive operations, the driven 

shaft side and coupling must have a guard 

over the connected area.

Pressure in discharge line and in pump must 

be at zero before any maintenance to the 

pump takes place.  Close the fluid supply to 

the inlet port(s).  Disconnect fuses to ensure 

that the driving motor does not accidentally get 

switched on.  Make sure that all parts on the 

pressure side of the unit are vented and re-

filled, with pressure at zero, before starting the 

pump.

In order to prevent air, or air/water mixture 

being absorbed and to prevent cavitation oc-

curring, the pump-npshr, positive suction head 

and water temperature must be kept under 

control.  

Required NPSH refers to water: Specific 

weight 0.0624 lb/ft

(1kg/dm

3

), viscosity 1°E at 

maximum permissible revolutions.

Cavitation and/or compression of gases 

lead to uncontrollable pressure kicks which 

can ruin pump and unit parts and also be 

dangerous to the operator or anyone stand-

ing nearby.

Giant pumps are suitable for pumping clean 

water and other non-aggressive or abrasive 

media with a specific weight similar to water.

Before pumping other liquids - especially 

inflammable, explosive and toxic media - 

the pump manufacturer must under all cir-

cumstances be consulted with regard to the 

resistance of the pump material.  It is the re-

sponsibility of the equipment manufacturer 

and/or operator to ensure that all pertinent 

safety regulations are adhered to.

Operation and Maintenance

Check oil level prior to starting and ensure 

trouble free water supply.

IMPORTANT!  

If there is a 

danger of frost, 

the water in the pump and in the pump fittings 

(particularly the unloader valve) must be emp-

tied.  The second discharge port can also be 

used and the pump run “dry” for 1-2 minutes 

for this purpose.

Oil: Use only 118 fluid ounces (3.5 L) of SAE 

90 Industrial gear lube oil. (Giant’s p/n 01154)

Initial change after 50 operating hours and 

then every 1000 operating hours, or after one 

year if used less.

Caution!

 When operating in damp places or 

with high temperature fluctuations, conden

-

sate (frothy oil) might occur in the gear box.  

In this situation, change the oil immediately.  

Keep NPSH under control.

Maximum input pressure is 145 PSI (10 bar), 

the maximun suction head is -4.35 PSI (-0.3 

bar).  Make sure that suction pulsation is suf-

ficiently dampened.  Water column resonance 

must be avoided.

          Safety Rules

Pump operation without safety valve as well 

as any excess in temperature or speed limits 

automatically voids the warranty.  The safety 

valve must be regulated in accordance with 

the guidelines for liquid spraying units so that 

the admissible operating pressure can not be 

exceeded by more than 10%.

NOTE:  Contact Giant Industries for Service School Information.  Phone: (419)-531-4600

Содержание LP200-SS

Страница 1: ...e 5 Repair Instructions pages 6 9 Torque Specifications page 9 Pump Mounting Selection Guide page 9 Trouble Shooting page 10 Maintenance Spare Parts List page 10 Dimensions page 11 Warranty Informatio...

Страница 2: ...l cir cumstances be consulted with regard to the resistance of the pump material It is the re sponsibility of the equipment manufacturer and or operator to ensure that all pertinent safety regulations...

Страница 3: ...fied when selecting an electric motor as the power source To compute specific pump horsepower requirements use the following formula HP GPM X PSI 1440 PULLEY INFORMATION Pulley selection and pump spee...

Страница 4: ...4 Exploded View LP200 SS...

Страница 5: ...IPTION QTY 30 07779 Drip Shield 3 31 07133 Radial Shaft Seal 3 35 13196 Seal Sleeve 3 36 13228 Leakage Seal 3 37 07170 Seal Case 3 38 07140 O Ring 3 38A 12055 O Ring 3 39 13197 Pressure Ring 3 40 1311...

Страница 6: ...Take out discharge valve assemblies 46 by pull ing them upwards out of the valve casing 43 with a snap ring tongs or any other pull off device Then remove inlet valves in the same way 4 Loosen valve...

Страница 7: ...rface of plunger 25 thoroughly Apply a thin coat of Loctite to the tension screw threads 29C Note Care must be taken that no glue gets between the plunger pipe 29B and the centering sleeve 29A Add new...

Страница 8: ...to 59 ft lbs 80 Nm LP200 SS Torque Specifications Position Item Description Lubrication Info Torque Amount 1 07759 Crankcase Molycote Cu Paste 6 05943 Oil Sight Glass Loctite 572 29 ft lbs 40 Nm 10 01...

Страница 9: ...aring ring until the outer edge lines up with the outer edge of the bearing hole Remove bearing cover 14 together with radial shaft seal 15 and o ring 16 Fit crank shaft 22 through bearing hole on the...

Страница 10: ...riction Check system for stoppage air Pressure Drop leaks correctly sized inlet plumbing to pump Accumulator pressure Recharge Replace accumulator Unloader Check for proper operation Cavitation Check...

Страница 11: ...11 Pump Dimensions Inches mm...

Страница 12: ...tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer...

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