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To Dismantle Gear End

After removing valve casing (43) and plunger pipe (29B), drain oil.  Remove crankcase cover (4) and 

bearing cover (14).  Loosen connecting rod screws (24A) and push the front of the connecting rod (24) 

forward as far as possible into the crosshead guide.

IMPORTANT!

  Connecting rods (24) are marked for identification.  Do not twist connecting rod halves.  

Connecting rod is to be reinstalled in the same position on shaft journals.

Turning the crankshaft (22) slightly, hit it out carefully to the side with a rubber hammer.

IMPORTANT!

  Do not bend the connecting rod (24) shanks.  Check crankshaft (22) and connecting rod 

(24) surfaces, radial shaft seals (15) and taper roller bearings (20).

To Reassemble

Using a soft tool, press in the outer bearing ring until the outer edge lines up with the outer edge of the 

bearing hole.  Remove bearing cover (14) together with radial shaft seal (15) and o-ring (16).  Fit crank-

shaft (22) through bearing hole on the opposite side.  Press in outer bearing and tighten it inwards with 

the bearing cover, keeping the crankshaft in vertical position and turning slowly so that the taper roll-

ers of the bearings touch the edge of the outer bearing ring.  Adjust axial bearing clearance to at least 

0.1mm and maximum 0.15mm  by placing fitting discs (20A and 20B) under the bearing cover.

IMPORTANT!

  After assembly has been completed, the crankshaft should turn easily with very little 

clearance.  Tighten connecting rod screws (24A) to 22 ft.-lbs. (30 Nm).

Pump Mounting Selection Guide

Bushings

06496 

- 35mm H Bushing

Pulley & Sheaves

07165 

- 12.75” Cast Iron - 4 gr. - AB Section

Rails

07357

 - Plated Steel Channel Rails  

(L=11.75” x W=1.88” x H=3.00”)

LP 200-SS - Repair Instructions

Содержание LP200-SS

Страница 1: ...e 5 Repair Instructions pages 6 9 Torque Specifications page 9 Pump Mounting Selection Guide page 9 Trouble Shooting page 10 Maintenance Spare Parts List page 10 Dimensions page 11 Warranty Informatio...

Страница 2: ...l cir cumstances be consulted with regard to the resistance of the pump material It is the re sponsibility of the equipment manufacturer and or operator to ensure that all pertinent safety regulations...

Страница 3: ...fied when selecting an electric motor as the power source To compute specific pump horsepower requirements use the following formula HP GPM X PSI 1440 PULLEY INFORMATION Pulley selection and pump spee...

Страница 4: ...4 Exploded View LP200 SS...

Страница 5: ...IPTION QTY 30 07779 Drip Shield 3 31 07133 Radial Shaft Seal 3 35 13196 Seal Sleeve 3 36 13228 Leakage Seal 3 37 07170 Seal Case 3 38 07140 O Ring 3 38A 12055 O Ring 3 39 13197 Pressure Ring 3 40 1311...

Страница 6: ...Take out discharge valve assemblies 46 by pull ing them upwards out of the valve casing 43 with a snap ring tongs or any other pull off device Then remove inlet valves in the same way 4 Loosen valve...

Страница 7: ...rface of plunger 25 thoroughly Apply a thin coat of Loctite to the tension screw threads 29C Note Care must be taken that no glue gets between the plunger pipe 29B and the centering sleeve 29A Add new...

Страница 8: ...to 59 ft lbs 80 Nm LP200 SS Torque Specifications Position Item Description Lubrication Info Torque Amount 1 07759 Crankcase Molycote Cu Paste 6 05943 Oil Sight Glass Loctite 572 29 ft lbs 40 Nm 10 01...

Страница 9: ...aring ring until the outer edge lines up with the outer edge of the bearing hole Remove bearing cover 14 together with radial shaft seal 15 and o ring 16 Fit crank shaft 22 through bearing hole on the...

Страница 10: ...riction Check system for stoppage air Pressure Drop leaks correctly sized inlet plumbing to pump Accumulator pressure Recharge Replace accumulator Unloader Check for proper operation Cavitation Check...

Страница 11: ...11 Pump Dimensions Inches mm...

Страница 12: ...tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer...

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