background image

3

the desired maximum operating pressure; 

the pump is then run in. Check the oil 

temperature during this process.

Important! 

The pump must be emptied 

if there is a danger of frost. Travel wind 

can cause water in pumps fitted on open 

vehicles to freeze even if the outside 

temperature is above freezing point.

The torque tension on the valve casing 

nuts (49A) should be checked after 

approximately 200 hours. Please see the 

section “Torque Specifications” on page 8.

When checking the torque tension, the 

pump must be at zero pressure.

Important! 

The service life of the seals 

is maximized if a minimal amount of 

leakage is present. A few drops of water 

can drip from each plunger every minute. 

Leakage has to be examined every day; 

the plunger seals must be changed should 

leakage become excessive (i.e. constant 

dripping).

!Safety Rules!

Before performing any work on the 

pump or complete assembled unit, 

the operating instructions must be 

read and followed. Giant will not bear 

responsiblity for damage to materials 

or persons caused by improper 

handling of our pumps.

For unauthorized personnel, access to 

the pump is not allowed. A safety valve 

is to be installed in accordance with the 

guidelines for liquid spraying units so that 

the admissible operating pressure cannot 

be exceeded by more than 10%. Pump 

operation without a safety valve as well as 

any excess in temperature or speed limits 

automatically voids the warranty.

INSTALLATION INSTRUCTIONS

When the pump is in operation, a 

protective guard must cover the driven 

shaft side and its coupling. The plunger 

area must also be cover by the protective 

plate (30).

Do not step onto the protective plate (30) 

nor put weight on it.

Pressure in the discharge line and pump 

must be at zero before carrying out any 

maintenance work to the pump or unit. 

Close off suction line. Disconnect fuses to 

ensure that the driving motor cannot get 

switched on accidentally. Make sure that 

the pump, the cooling system and all parts 

on the pressure side of the unit are vented 

and refilled, with pressure at zero, before 

starting the pump.

In order to prevent air or an air/water-

mixture being absorbed and cavitation 

occurring, the pump-npshr, positive 

suction head and water temperature must 

be respected.

Cavitation and/or compression of 

gases lead to uncontrollable pressure-

kicks, which can ruin the pump and 

unit parts and also be dangerous to the 

operator or anyone standing nearby.

Giant plunger pumps are suitable for 

pumping clean water and other non-

aggressive or nonabrasive media with a 

specific weight similar to water.

Before pumping other liquids-

especially inflammable, explosive and 

toxic media-the pump manufacturer 

must be consulted with regard to the 

resistance of the pump material. It is 

the responsibility of the equipment 

manufacturer and/or operator to 

ensure that all pertinent safety 

regulations are adhered to.

Содержание GP8135A

Страница 1: ...s List page 7 Repair Kits page 8 Tool List Torque Specifications Troubleshooting Chart page 8 Repair Instructions pages 9 10 Dimensions page 11 Warranty Information back page Triplex Ceramic Plunger P...

Страница 2: ...mn resonance must be avoided Definition of intermittent operation operation at full performance for not more than 20 minutes per hour total time This means the pump can run with no pressure or it is c...

Страница 3: ...as well as any excess in temperature or speed limits automatically voids the warranty INSTALLATION INSTRUCTIONS When the pump is in operation a protective guard must cover the driven shaft side and it...

Страница 4: ...side Pinion Shaft Rotation Towards Gear End of pump Temperature of Pumped Fluids Up to 86 o F 30 o C Inlet Ports 2 2 NPT Discharge Ports 2 1 NPT Weight 800 lbs 363 kg Crankcase Oil Capacity 4 2 Gal 16...

Страница 5: ...for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above HORSEPOWER RATINGS The rating shown are the power require ments for the pump Gas e...

Страница 6: ...6 EXPLODED VIEW GP8135 GP8140...

Страница 7: ...43 05749 Support Disc GP8135 3 43 05826 Support Disc GP8140 3 44 05751 Support Ring GP8135 6 44 05827 Support Ring GP8140 3 Item Part Description Qty 45 06098 Tension Spring GP8135 3 45 05828 Tension...

Страница 8: ...GP8140 Plunger Packing Kit GP8135 09707 Item Part Description Qty 38A 05408 O Ring 6 39A 05617 O Ring 3 40 05744 Sleeve 3 40A 05745 O Ring 3 41A 05747 Guide Ring 3 42 05748 Rope Packing 6 44 05751 Su...

Страница 9: ...Renew damaged parts After removing clip ring 40C and pressure ring 40B check leakage seal 40 and O ring 40A If neces sary replace worn parts Important Be careful not to damage seal sleeve 39 pressure...

Страница 10: ...r tap out the crankshaft towards bearing cover 14 Check surfaces on the connecting rods 24 crankshaft 22 and crossheads 25 Check the surfaces of the crosshead guides in the crankcase for any unevennes...

Страница 11: ...11 GP8135 and GP8140 Pump Dimensions Inches MM...

Страница 12: ...party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modificat...

Отзывы: