D.Dismantling
a.Dismantling Cylinder
1.Remove the cylinder head.
2.Remove 2 bolts, then the camshaft chain adjuster
3.Remove CAM chain guide.
4.Remove cylinder.
5.Remove the cylinder gasket, lock pin and
clean the gasket on the cylinder.
b.Dismantling piston
1.Remove the piston pin clip.
NOTICE:
2.Remove the piston pin and take off
the piston.
3.Check piston, piston pin, piston ring.
4.Remove the piston ring
NOTICE: NOTICE:
5.Clean the carbon in the groove of the
piston ring.
c.
PISTON OUTER DIA MEASUREMENT:
1.Measuring location:
Perpendicular to the piston pin hole, down to
5mm(150CC) form the piston skirt.
2.The clearance between the piston and piston pin:
3.Checking any wearing, damage inside the cylinder.
Vertical to piston pin, and in X-Y direction to
measure cylinder bore from the upper, middle and
lower location.
4.The maximum clearance between the cylinder and
piston pin.
Dot’ drop the clip into the crankcase.
Don’t make piston ring worn out or damaged
Limit of use : change it when less than 57.4mm.( 150CC)
Limit of use : change it when above 0.005m.
Limit of use : Change it when above 57.6mm(150CC)
Limit of use : Change it when above 0.1mm.
Содержание Blur 150
Страница 1: ......
Страница 2: ...Blur 150 220i Service Manual...
Страница 15: ...C Chassis appearance 1 Apply oil 1 2 2 Apply grease 3 4 5 6 7 8 1 2 3 4 5 6 7 8...
Страница 16: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease...
Страница 46: ...1 Lubrication System...
Страница 70: ...7 A C Generator A Dismantling AC generator B Installing AC generator...
Страница 84: ......
Страница 104: ...1 Brake pad inspection for BLUR 150...
Страница 116: ...3 Recharge system A Recharge system diagram for BLUR 150...
Страница 131: ...BLUR 220 engine dismantle crankshaft from the left crankcase don t damage the oil impact the crankshaft...
Страница 134: ...1 6 3 Electric system Carburetor model electric General maintenance Engine Management System...
Страница 140: ...7 Fuse wire white white Main fuse layout relay fuse layout reserved fuse layout Red white Red Red white Red black...
Страница 143: ...10 BLUR 220 Specified engine oil synthetic 1000ml...
Страница 157: ...1 Engine Management System Engine Management System Engine Management System Engine Management System EMS EMS EMS EMS...
Страница 158: ...2 EMS index EMS units EMS diagnostic...
Страница 159: ...3 Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple...
Страница 162: ...6 EMS units...
Страница 163: ...7 Throttle position sensor Intake pressure sensor injector Idle Speed Controller...
Страница 164: ...8 FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR...
Страница 165: ...9 ECU ECU ECU ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID...
Страница 166: ...10 Important PIN no of ECU no of ECU no of ECU no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN...
Страница 175: ...19...
Страница 176: ...46 Wiring diagram for BLUR 150 4V...
Страница 177: ...47 Wiring diagram for BLUR SS220I...
Страница 178: ...48...
Страница 179: ...49...