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Part No. 37168

Genie AWP Super Series

21

Operator’s Manual

First Edition • Ninth Printing

OPERATING INSTRUCTIONS

Battery and Charger Instructions

Observe and Obey:

Do not use an external charger or booster

battery.

Charge the battery in a well-ventilated area.

Use proper AC input voltage for charging as

indicated on the charger.

Use only Genie authorized battery and charger.

To Charge Battery

1 Open the battery pack lid to access the battery.

2 Remove the battery vent caps and check the

battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.

3 Replace the battery vent caps.

4 Set the power switch to the 

OFF

 position. Be sure

that the DC output cord is properly connected to
the battery.
Black to negative, red to positive.

5 Connect the battery charger to a grounded AC

circuit.

6 If equipped: Set the AC Selector switch to the

proper voltage.

7 Set the power switch to the 

AUTO

 position.

8 Monitor the ampere meter for the correct charge

rate. The initial charge rate should be
approximately 10A. The charge rate will
decrease as the battery reaches full charge.

9 The charger will turn off automatically when the

battery is fully charged. Set the power switch to
the 

OFF

 position, then disconnect from the AC

supply.

10 Check the battery acid level when the charge

cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

Dry Battery Filling and
Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent
openings.

2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.

Do not fill to maximum level until the battery charge
cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
acid spills with baking soda and water.

3 Install the battery vent caps.

4 Charge the battery.

5 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

Содержание AWP-15S

Страница 1: ......

Страница 2: ...rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of you...

Страница 3: ...tand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it...

Страница 4: ...tform or against any part of this machine Do not place or attach overhanging loads to any part of this machine Do not raise the platform unless the machine is level Do not set the machine up on a surf...

Страница 5: ...lower the platform and do not continue to operate the machine CE AUS Narrow or RT base models Indoor use only Do not raise the platform when wind speeds may exceed 0 mph 0 m s If wind speeds exceed 0...

Страница 6: ...Maintain a firm footing on the platform floor at all times Do not exit the platform while raised If a power failure occurs have ground personnel activate the manual lowering valve Keep the platform f...

Страница 7: ...ment of the machine on or near inclines Stay clear of descending platform Improper Use Hazard Do not leave the machine unattended unless the key is removed to secure from unauthorized use Bodily Injur...

Страница 8: ...azards Batteries emit explosive gas Keep sparks flames and lighted tobacco away from the battery Charge the battery in a well ventilatedarea Do not disconnect charger DC output wires from the battery...

Страница 9: ...tly hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided could result in death...

Страница 10: ...h 3 Outrigger interlock display lights four 4 Low battery indicator light for auxiliarylowering 5 DC models Low battery indicator light 6 Powerlight 7 Auxiliaryplatformlowering button 8 Airpressuregau...

Страница 11: ...ocket 18 Manuallowering valve under machine 19 Airlinelubricator adjustmentknob 20 Air supply for machine 21 Airlinelubricator 22 DC models Battery pack with charger 23 Hydraulicpowerunit 24 Winching...

Страница 12: ...Pre operationInspectionandroutinemaintenance The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything i...

Страница 13: ...er drip rate Adjust as needed See Maintenance section Air models Check the air filter regulator canister Drain water as needed See Maintenancesection Check the following components or areas for damage...

Страница 14: ...to performthisprocedure Indicates that new parts will be required to perform this procedure Check the Battery DC Models Proper battery condition is essential to good machineperformanceandsafeoperatio...

Страница 15: ...ntial to maintain proper pressure in all air filled tires Improperly inflated tires can affect machinehandling 1 Check each tire with an air pressure gauge Add air as needed The proper air pressure is...

Страница 16: ...drip rate is achieved Check the Air Filter Regulator Canister Air Models It is essential to drain the air filter regulator canister of water to ensure good air motor performance and service life A wa...

Страница 17: ...orkplace 5 Only use the machine as it was intended Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by...

Страница 18: ...air pressuregaugeshould read 80 110 psi 5 5 7 8 bar 6 Select an outrigger and slide it into a base socket until the outrigger lock pin snaps into place Adjust the outrigger to level the machine and r...

Страница 19: ...ck to the previous setting and check the bubble level 18 Repeat this procedure for each outrigger Test Auxiliary Platform Lowering AC DC Models 19 Raise the platform slightly 20 Disconnect the power s...

Страница 20: ...Inspection helps the operator determine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place It is the operato...

Страница 21: ...achine directly below the desired workarea 2 Connect to the appropriate power source DC models Connect battery pack AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm2 3 wire gro...

Страница 22: ...E a control activate button b up down switch Manual Lowering 1 Activate the manual lowering valve located at the bottom of the hydraulic cylinder Auxiliary Platform Lowering AC DC Models 1 Turn the ke...

Страница 23: ...the AUTO position 8 Monitor the ampere meter for the correct charge rate The initial charge rate should be approximately 10A The charge rate will decrease as the battery reaches full charge 9 The cha...

Страница 24: ...y is being performed i e slippery icy raining The appropriate number of people and proper lifting techniques must be used to prevent physical injury Transport Instructions Observe and Obey Be sure the...

Страница 25: ...PERATINGINSTRUCTIONS a b a b 7 Hook the loading pivot to the stop bracket 8 Position the machine flush against the loadingsurface Lower and lock the stop bracket to the lowest lock pin position above...

Страница 26: ...ine for loose or unsecured items 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truck 7 Secure the machine base and mast to the transp...

Страница 27: ...0S models and optional on standard base AWP 15S 20S 25S and 30S models The tilt back frame is not available on narrow base machines or rough terrain base machines Lifting Instructions The number of pe...

Страница 28: ...a firm grasp on the tilt back frame and removethe retainingpin 4 Lower the tilt back frame and guide the tilt back strut into the strut socket 5 Insert the retaining pin into the strut socket Tilting...

Страница 29: ...he machine rests at mid tilt position 4 Lower the machine with the T handle until the base casters are in contact with the ground Use the appropriate number of people and proper lifting techniques 5 R...

Страница 30: ...31245 Warning Collision Hazard 1 33550 Safety Tape CE 37133 Label Interlock Display 1 37141 Notice Manual Lowering Instructions 1 37142 Notice Operating Instructions 1 37143 Notice Max Capacity 300 l...

Страница 31: ...Super Series 29 Operator sManual First Edition Ninth Printing or 1257853 or 1257854 or 1260610 or 46211 DECALS Models without Tilt back Frame Note Platform decals may be in diffferent locations on opt...

Страница 32: ...ies Part No 37168 Operator sManual First Edition Ninth Printing or 1257853 or 1257854 or 1260610 or 46211 DECALS Models with Tilt back Frame Note Platform decals may be in diffferent locations on opti...

Страница 33: ...ed Standard Base Specifications Machine weight DC AC models AWP 15S 718 628 lbs 326 285 kg AWP 20S 767 677 lbs 348 307 kg AWP 25S 817 727 lbs 371 330 kg AWP 30S 867 777 lbs 393 352 kg AWP 36S 1107 101...

Страница 34: ...orner access wall access 211 2 121 4 in 30 163 4 in 321 2 17 in CE Outdoor 54 6 30 8 cm 76 42 4 cm 82 5 43 4 cm AWP 30S AWP 36S AWP 40S Outrigger footprint 691 4 x 611 4 in 831 4 x 751 4 in 89 x 81 in...

Страница 35: ...x 20 x 443 4 in l x w x h 66 cm x 51 cm x 1 1 m Narrow fiberglass platform 26 x 22 x 431 2 in l x w x h 66 cm x 56 cm x 1 1 m Outrigger Specifications Narrow Base AWP 15S AWP 20S AWP 25S AWP 30S Outr...

Страница 36: ...4 ft 9 in 7 6 m AWP 30S 29 ft 6 in 9 0 m Lift capacity AWP 15S 20S 25S 350 lbs 30S models except Canada 159 kg Lift capacity 300 lbs models sold in Canada only 136 kg Power source DC model 12V AC mode...

Страница 37: ......

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