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Section 3 - Operation (cont’d) 

The purge air enters the top of the offstream tower and travels downward to pick up the water molecules from the 

desiccant as the pressure drops to atmosphere. The wet purge air exits the bottom of the tank and is vented to atmosphere 
by way of the purge mufflers. The mufflers quiet the discharging air and also reduce the noise when the towers 
depressurize. The mufflers are removable for cleaning with soap and water periodically. Cleaning will ensure no build up, 
which will create back pressures in the tanks and decrease dryer performance. Both inlet and outlet of the tanks have 
screens to retain the  desiccant.

 

Clean mufflers if pressure on the regenerating tower is above 0 psig.

 

The exiting air then goes to the Air Maintenance Device. (See Start Up above for operating positions). From the Air 
Maintenance Device the air goes into the final filter regulator. The air up to this point has been at 70 - 100 psig. When it 
leaves the filter regulator it is reduced to system pressure.

 

The dryer must operate at 70 to 100psig to function correctly. The air maintenance 
device regulator must be set and valved into the system.

 

3.2 Setting the Purge Pressure

 

The purge pressure set valve is located between the two tanks just over the top of the control panel. This valve is 

pre-set at the factory. If it needs to be adjusted for any reason, the following list shows the correct set pressures.

 

Consult factory before setting purge pressure.

 

UNIT

 

PURGE GAUGE

 

TOWER GAUGE

 

DAP500

 

2

0 psig

 

80 psig

 

DAP1000

 

35 psig

 

80 psig

 

DAP2000

 

25 psig

 

80 psig

 

3.3 Coalescing Filter Operation

 

The coalescing filter protects the desiccant dryer from oil carryover from the compressor. The filter has a built in 

differential pressure indicator with three color bands. Green is normal condition, yellow is warning that the element is going 
to need to be replaced, and red indicates the filter is overdue for replacement.

 

The filter has a built in automatic drain, which in normal service will expel accumulated oil or moisture from the 

bottom of the bowl. The drain can be tested by pushing up on the needle valve stem, which is in the mouth of the black 
outlet nipple on the bottom of the filter.

 

Service kits are available as detailed below. Model and serial numbers are required when ordering service kits.

 

KIT# KSMB01

 

Compressor Intake Filter Element(s), Coalescing 

Filter Element, Particulate After Filter Element 

and Compressor Oil

 

KIT# KAMA01

 

Same as Kit # KSMB01 and full desiccant 

charge for both dryer towers

 

1-800-345-8207

NOTICE

 

NOTICE

 

NOTICE

 

Содержание Dry Air Pac DAP1000

Страница 1: ...MODELS DAP500 DAP1000 DAP2000 Model Number System Capacity Compressor HP Dryer Rating SCFM Approximate Shipping Weight DAP500 500 Gallon 2 10 375lbs DAP1000 1000 Gallon 5 20 500lbs DAP2000 2000 Gallo...

Страница 2: ...ronic Drain Valve Section 2 Start Up Instructions Section 3 Operation 3 1 Description of Operation 3 2 Setting Purge Pressure 3 3 Coalescing Filter Operation 3 4 Dryer Operating Sequence Section 4 Add...

Страница 3: ...ow and servicing all major components The unit must be leveled and anchored to the floor the vibration isolators supplied with the unit MUST be utilized If the location is below freezing at any time t...

Страница 4: ...o maintain air drying tower pressure between 70 psig and 100 psig during this period The Dry Air Pac should not run for more than 40 minutes in any given hour If you are connecting to an old piping sy...

Страница 5: ...Section 2 Start Up Instructions As noted previously the unit must run for a minimum of a 1 2 hour before air is taken from the Dry Air Pac into the sprinkler system Follow instructions in section 1 4...

Страница 6: ...device to control system pressure Multiple Riser Installation Set final regulator pressure at least 10 psi above highest pressure Put air maintenance device into fill position 3 4 fill valve open Adj...

Страница 7: ...e Pressure The purge pressure set valve is located between the two tanks just over the top of the control panel This valve is pre set at the factory If it needs to be adjusted for any reason the follo...

Страница 8: ...cle on each tower does not get out of line with normal operation and does not saturate one desiccant bed Purge valves are only open when the compressor runs This minimizes compressor run time The freq...

Страница 9: ...m the tower Replace the plug ensuring the threads are cleaned and re doped with thread sealant before replacing CHECK the condition of the lower desiccant As flow is upward through the bed the lower d...

Страница 10: ...nually to bleed air to force the dryer through a full cycle to ensure that the towers pressurize and repressurize correctly and go through their cycle This is simply a check to see that the unit is op...

Страница 11: ...drain operation Low purge flow Check purge pressure setting Desiccant contamination Check compressor intake is not in an area where chemicals can be drawn into the intake filter with air Check when t...

Страница 12: ...hange filter elements Valve shut Open valve Repressurization Failure or Purge Failure Tower Back pressure Purge flow control valve orifice clogged Clean or replace Failed check valve Replace Purge exh...

Страница 13: ...URE SWITCH COALESCING FILTER 30 GALLON RECEIVER 70 MUFFLERS MOTOR PIGGY BACK FILTER REGULATOR 1 2 FNPT OUTLET TO SYSTEM AIR MAINTENENCE DEVICE 18 12 MOUNTING 3 CONNECT CORRECT SUPPLY VOLTAGE TO STARTE...

Страница 14: ...Section 8 Dry Air Pac General Arrangement cont 8 2 General Arrangement for Models DAP 500...

Страница 15: ...Section 9 Dry Air Pac Electrical Schematics 9 1 Electrical Schematic Wiring Diagram DAP With PLC Option...

Страница 16: ...Section 9 Dry Air Pac Electrical Schematics 9 2 Electrical Schematic Single Phase 115v 60hz or 110v 50hz...

Страница 17: ...Section 9 Dry Air Pac Electrical Schematics 9 3 Electrical Schematic Single Phase 208 230v 60hz or 220v 50hz...

Страница 18: ...Section 10 Dry Air Pac P ID Diagram...

Страница 19: ...IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY THE REMEDY PROVIDED UNDER THIS...

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