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Section 3 - Operation (cont’d) 

3.4 Dryer Operating Sequence

 

The dryer operates on a 4-minute total cycle. There are four valves on the inlet manifold, and four on the outlet 

manifold. The outlet valves are check valves, which sequence automatically with the operation of the inlet valves. SV1 and 
SV2 are the inlet valves to the towers, SV3 and SV4 are the opposite purge valves such that when the left tower is drying 
and its inlet valve is open, the purge valve on that tower is closed.

 

With the unit turned on and the tank pressurized, air is ready to be used from the unit. As air is withdrawn from the 

unit into the sprinkler system, the receiver pressure will drop and the pressure switch will start the compressor. As the 
compressor runs, the dryer timer is energized. The drying tower is indicated by a light on the front of the panel and on the 
screen of the controller. The drying tower will show receiver pressure and the opposite tank, when purging, will show no 
pressure. When repressurizing prior to switch over, it will rise to receiver pressure. The purge valve can only be adjusted 
during the time the off line tower is purging and is showing no pressure. At this time, if necessary, adjust the purge pres- 
sure to the value in the above table when the on-stream tower pressure is 80 psig and purge tower pressure is 0 psig. The 
dryer cycle timer runs only when the compressor is running and accumulates time so that the length of the cycle on each 
tower does not get out of line with normal operation and does not saturate one desiccant bed. Purge valves are only open 
when the compressor runs. This minimizes compressor run time.

 

The frequency of change for the oil, filter elements and desiccant is highly dependent upon the following:

 

- Number of times the unit has to operate to satisfy the system air requirement. The tighter the system,

the less the unit will have to  run.

- Cleanliness of the environment in which the compressor is  located.

- Maintenance schedule for the  equipment.

As the desiccant will degrade (age) slightly over time, it is recommended that the desiccant 
be inspected once every year. This can be done by briefly removing the lower tower plugs 
to let a few beads out of each tower. Desiccant beads should be firm and white with very 
little dust. Replace desiccant if any yellowing or powdery conditions exist.

 

Turn off and depressurize the Dry Air Pac before removing tower plugs.

 

When the desiccant is replaced, all filter elements and oil should also be changed at that 
time if they have not been already. At a minimum the oil and filters should be changed every 
750 run hours.

 

Section 4 - Additional Specifications 

Model

 

Compressor 

HP

 

Dryer Rating 

CFM

 

Current Load 

460V

 

Current Load 

230V

 

Wire Size 460V

 

Wire Size 230V

 

DAP500

 

2

 

10

 

2.9 Amps

 

5.8 Amps

 

12 GA

 

12 GA

 

DAP1000

 

5

 

20

 

6.

3

 Amps

 

12.

6

 Amps

 

12 GA

 

10 GA*

 

DAP2000

 

5

 

27

 

6.

3

 Amps

 

12.

6

 Amps

 

12 GA

 

10 GA*

 

*IF UNDER 50' RUN 12 GA CAN BE USED HOWEVER, CHECK VOLTAGE WHILE RUNNING TO ENSURE NO UNDERVOLTAGE CONDITION
EXISTS. FOR RUNS OVER 100' INCREASE WIRE SIZE TO CORRECT FOR VOLT DROPS.

1-800-345-8207

NOTICE

 

NOTICE

 

DANGER

 

Содержание Dry Air Pac DAP1000

Страница 1: ...MODELS DAP500 DAP1000 DAP2000 Model Number System Capacity Compressor HP Dryer Rating SCFM Approximate Shipping Weight DAP500 500 Gallon 2 10 375lbs DAP1000 1000 Gallon 5 20 500lbs DAP2000 2000 Gallo...

Страница 2: ...ronic Drain Valve Section 2 Start Up Instructions Section 3 Operation 3 1 Description of Operation 3 2 Setting Purge Pressure 3 3 Coalescing Filter Operation 3 4 Dryer Operating Sequence Section 4 Add...

Страница 3: ...ow and servicing all major components The unit must be leveled and anchored to the floor the vibration isolators supplied with the unit MUST be utilized If the location is below freezing at any time t...

Страница 4: ...o maintain air drying tower pressure between 70 psig and 100 psig during this period The Dry Air Pac should not run for more than 40 minutes in any given hour If you are connecting to an old piping sy...

Страница 5: ...Section 2 Start Up Instructions As noted previously the unit must run for a minimum of a 1 2 hour before air is taken from the Dry Air Pac into the sprinkler system Follow instructions in section 1 4...

Страница 6: ...device to control system pressure Multiple Riser Installation Set final regulator pressure at least 10 psi above highest pressure Put air maintenance device into fill position 3 4 fill valve open Adj...

Страница 7: ...e Pressure The purge pressure set valve is located between the two tanks just over the top of the control panel This valve is pre set at the factory If it needs to be adjusted for any reason the follo...

Страница 8: ...cle on each tower does not get out of line with normal operation and does not saturate one desiccant bed Purge valves are only open when the compressor runs This minimizes compressor run time The freq...

Страница 9: ...m the tower Replace the plug ensuring the threads are cleaned and re doped with thread sealant before replacing CHECK the condition of the lower desiccant As flow is upward through the bed the lower d...

Страница 10: ...nually to bleed air to force the dryer through a full cycle to ensure that the towers pressurize and repressurize correctly and go through their cycle This is simply a check to see that the unit is op...

Страница 11: ...drain operation Low purge flow Check purge pressure setting Desiccant contamination Check compressor intake is not in an area where chemicals can be drawn into the intake filter with air Check when t...

Страница 12: ...hange filter elements Valve shut Open valve Repressurization Failure or Purge Failure Tower Back pressure Purge flow control valve orifice clogged Clean or replace Failed check valve Replace Purge exh...

Страница 13: ...URE SWITCH COALESCING FILTER 30 GALLON RECEIVER 70 MUFFLERS MOTOR PIGGY BACK FILTER REGULATOR 1 2 FNPT OUTLET TO SYSTEM AIR MAINTENENCE DEVICE 18 12 MOUNTING 3 CONNECT CORRECT SUPPLY VOLTAGE TO STARTE...

Страница 14: ...Section 8 Dry Air Pac General Arrangement cont 8 2 General Arrangement for Models DAP 500...

Страница 15: ...Section 9 Dry Air Pac Electrical Schematics 9 1 Electrical Schematic Wiring Diagram DAP With PLC Option...

Страница 16: ...Section 9 Dry Air Pac Electrical Schematics 9 2 Electrical Schematic Single Phase 115v 60hz or 110v 50hz...

Страница 17: ...Section 9 Dry Air Pac Electrical Schematics 9 3 Electrical Schematic Single Phase 208 230v 60hz or 220v 50hz...

Страница 18: ...Section 10 Dry Air Pac P ID Diagram...

Страница 19: ...IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY THE REMEDY PROVIDED UNDER THIS...

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