Generac Power Systems QT05030AVAN Скачать руководство пользователя страница 9

FUEL SYSTEM

FUEL REQUIREMENTS

The Stationary Emergency Generator may be equipped with one of 

the following fuel systems:

Natural gas fuel system

• 

Propane vapor (PV) fuel system

• 

Liquid propane (LP) fuel system

• 
Recommended fuels should have a Btu content of at least 1,000 

Btu's per cubic foot for natural gas; or at least 2,520 Btu's per 

cubic foot for LP gas. Ask the fuel supplier for the Btu content of 

the fuel.
Required fuel pressure for 

natural gas is 5 inches to 14 inches 

water column (0.18 to 0.5 psi); and for liquid propane, 5 inches 

to 14 inches of water column (0.18 to 0.5 psi).

NOTE:

Any piping used to connect the generator to the fuel supply 

should be of adequate size to ensure the fuel pressure NEVER 

drops below five inches water column for natural gas or 5 

inches water column for propane vapor for all load ranges. The 

fuel supply piping shall be sized according to the installation 

manual using the fuel consumption requirements identified in 

the Specifications section of the Owner's Manual.

NOTE:

It is the responsibility of the installer to make sure that only 

the correct recommended fuel is supplied to the generator fuel 

system. Thereafter, the owner/operator must make certain that 

only the proper fuel is supplied.

NATURAL GAS FUEL SYSTEM

Natural gas is supplied in its vapor state. In most cases, the gas 

distribution company provides piping from the main gas distribu-

tion line to the standby generator site. The following information 

applies to natural gas fuel systems.

Gas pressure in a building is usually regulated by national, state 

• 

and local codes.

To reduce gas pressure to a safe level before the gas enters a 

• 

building, a primary regulator is needed. The natural gas supplier 

may or may not supply such a regulator.

It is the responsibility of the gas supplier to make sure sufficient 

• 

gas pressure is available to operate the primary regulator.

Gas pressure at the inlet to the fuel shutoff solenoid should not 

• 

exceed approximately 14 inches water column (0.5 psi).

PROPANE VAPOR WITHDRAWAL FUEL SYSTEM

This type of system utilizes the vapors formed above the liquid 

fuel in the supply tank. Approximately 10 to 20 percent of the tank 

capacity is needed for fuel expansion from the liquid to the vapor 

state. The vapor withdrawal system is generally best suited for 

smaller engines that require less fuel. The installer should be aware 

of the following:

When ambient temperatures are low and engine fuel consump-

• 

tion is high, the vapor withdrawal system may not function 

efficiently.

Ambient temperatures around the supply tank must be high 

• 

enough to sustain adequate vaporization, or the system will not 

deliver the needed fuel volume.

In addition to the cooling effects of ambient air, the vaporization 

• 

process itself provides an additional cooling effect.

LP LIQUID FUEL SYSTEM

LP is supplied as a liquid in pressure tanks. It is usually made up 

of propane, butane, or a mixture of the two gases. Propane tends 

to vaporize readily even at temperatures as low as -20° F (-29° C). 

However, butane reverts to its liquid state when temperatures drop 

below 32° F (0° C).
LP in a liquid withdrawal system must be converted to its gaseous 

state before it is introduced into the engine carburetor. A vaporizer-

converter is generally used to accomplish this. In such a converter, 

heated engine coolant is ported through the converter to provide 

the necessary heat for conversion of the fuel from a liquid to a 

gaseous state.

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Fuel System

Содержание QT05030AVAN

Страница 1: ...STANDBY GENERATOR OWNER S MANUAL This manual should remain with the unit A new standard of reliability Serial Number QT 3 0L 50kW Models Cover007 Rev A 10 05 Part No 0F3527A...

Страница 2: ...or to Initial Start up 8 1 Initial Inspection for QT Genset Start up 8 1 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine...

Страница 3: ...his symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer strongly rec...

Страница 4: ...n must be provided This should be considered prior to installing the generator The unit should be positioned to direct exhaust gasses safely away from any building where people animals etc will not be...

Страница 5: ...mpt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim i...

Страница 6: ...service ordering parts or seeking information Identification Code Use this code to obtain important information about the generator For example if the code is M Designates generators capable of paral...

Страница 7: ...een properly serviced with the recom mended oil may result in an engine failure NOTE If not already equipped it is strongly recommended to use the optional Cold Weather Start Kit for temperatures belo...

Страница 8: ...OFF MANUAL switch must be turned to OFF and then back to AUTO OVERCRANK SHUTDOWN After a prespecified duration of cranking this function ends the cranking if the engine has failed to start The overcr...

Страница 9: ...ers a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is availa...

Страница 10: ...2 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Water Pump Belt Driven Fan Spe...

Страница 11: ...l cold weather kit part number 0F6148 is recommended The kit includes Battery Warmer 4 Junction Box with hardware 6 qt pack 5W 30 synthetic oil engine Figure 1 Interconnections 6 2 Standby Generator S...

Страница 12: ...ach circuit breaker terminal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTI...

Страница 13: ...ator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recommended oil is SAE 90 gear lubricant Also if the engine is equipped with a mechanical go...

Страница 14: ...h to the MANUAL position The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rota...

Страница 15: ...the utility source main line circuit breaker Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit brea...

Страница 16: ...aust system parts from this product get extremely hot and remains hot after shut down High grass weeds brush leaves etc must remain clear of the exhaust Such mate rials may ignite and burn from the he...

Страница 17: ...uired INSPECT ENGINE GOVERNOR Visually inspect electronic governor nDo not attempt to adjust the governor Only qualified service facilities should adjust the governor Excessively high operating speeds...

Страница 18: ...rized Service Dealer That dealer will use dry low pressure air to clean internal windings Parts inside the control console should be cleaned and inspected at this time as well Finally have the insulat...

Страница 19: ...it from the generator for recharging nBe sure the AUTO OFF MANUAL switch is set to the OFF position before connecting the battery cables If the switch is set to AUTO or MANUAL the generator can crank...

Страница 20: ...o standby setup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential p...

Страница 21: ...heck the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas...

Страница 22: ...e engine valve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine an...

Страница 23: ...s not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for...

Страница 24: ...as recommended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil...

Страница 25: ...Notes...

Страница 26: ......

Страница 27: ...B SHORT STND C 0D5552 1 CB 0050A 3P 480V S ED4 LL 0D5553 CB 0060A 3P 480V S ED4 LL 0D5554 CB 0070A 3P 480V S ED4 LL 0D5556 CB 0090A 3P 480V S ED4 LL 0D9693 CB 0125A 3P 480V S ED4 LL D 0F0492 1 INSULAT...

Страница 28: ......

Страница 29: ...APTOR 1 W W CB 2 TERMINAL COVER CB X 0G3259 1 DECAL TERMINAL SHOCK HZD BI 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C2 C4 400AF C 0F4166 REF CIRCUIT BREAKERS 400A FRAME D 0F1733 1 DECAL CUSTOMER...

Страница 30: ......

Страница 31: ...HSB 9 0F6125 1 GUARD REAR BEARING CARRIER CPL 10 0F2689 1 RING PRESSURE 390 STATOR CAN 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04576100BU 4 STUD M14 2 0 570 G5 ZINC 50KW 04...

Страница 32: ......

Страница 33: ...F6305 3 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CONN...

Страница 34: ......

Страница 35: ...22097 1 WASHER LOCK M6 1 4 14 022473 1 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 0E8824 2 STAMPING EN...

Страница 36: ......

Страница 37: ...3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 03880400AA 1 CABLE BATT RED 1 X 44 00 10 038805T 1 CABLE BATT BLK 1 X 40 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022...

Страница 38: ......

Страница 39: ...1 0 X 16 G8 8 31 022097 4 WASHER LOCK M6 1 4 32 022473 4 WASHER FLAT 1 4 M6 ZINC 33 057765 1 ADAPTER M14 1 50 X 3 8 NPT 34 040976 8 SCREW SHC M8 1 25 X 20 G12 9 35 022129 12 WASHER LOCK M8 5 16 36 022...

Страница 40: ......

Страница 41: ...G8 8 42 082774 1 KEY WOODRUFF 4 X 19D 43 0F2812 1 HOSE LOWER RADIATOR 44 0F6726 1 HOSE UPPER RAD CPL C4 45 049813 4 NUT HEX M6 X 1 0 G8 YEL CHR 46 0F2835 1 INNER DISCHARGE DUCT C4 48 0C2454 6 SCREW T...

Страница 42: ......

Страница 43: ...4 7 047411 4 SCREW HHC M6 1 0 X 16 G8 8 8 0F5418 1 ELEMENT AIR FILTER 9 0F6323 1 PLATE AIR CLEANER TOP 3 9L 10 037561 1 NUT WING 1 4 20 NYLK 11 074008 1 WASHER M10 LOCK 12 070264 1 WASHER FLAT M10 13...

Страница 44: ......

Страница 45: ...TER 3 0L FORD BOSCH 19 0E6586 1 GASKET BOSCH 32 20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR 21 0F3857 1 REDUCER RUBBER 3 0 2 00 22 0F3885 1 MIXER 40 60MM ACTUATOR ASSY 23 0G3167 2 O RING 2 3 4 X 3 32 X 2 1...

Страница 46: ......

Страница 47: ...ON SPLITTER 33 0F3760E 3 INSULATION LOWER SPLITTER 34 0F5048D 4 VISE ACTION LATCH SLOTTED CIR 35 0E5968 1 GASKET EXTRUDED TRIM 374 64 LG 36 0F3760J 1 INSULATION DISCHARGE FRONT 37 0F3890A 9 RETAINER I...

Страница 48: ......

Страница 49: ...4 SCREW HHC 3 8 16 X 2 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0F4505 REF GLASS PACK 23 5 LG 2 5 IN OUT 16 022097 2 WASHER LOCK M6 1 4 17 0C2454 REF SCREW THF M6 1 X 16 N WA Z JS 18 0F4367 REF HE...

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Страница 62: ...Notes...

Страница 63: ...Notes...

Страница 64: ...e caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Ge...

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