Generac Power Systems QT05030AVAN Скачать руководство пользователя страница 8

ENGINE PROTECTIVE DEVICES

The Stationary Emergency Generator may be required to operate 

for long periods of time without an operator on hand to monitor 

such engine conditions as coolant temperature, oil pressure or 

rpm. For that reason, the engine has several devices designed to 

protect it against potentially damaging conditions by automatically 

shutting down the unit when the oil pressure is too low, the coolant 

temperature is too high, the coolant level is too low, or the engine 

is running too fast.

NOTE:

Engine protective switches and sensors are mentioned here for 

the reader’s convenience. Also refer to the applicable control 

panel manual for additional automatic engine shutdown infor-

mation.

HIGH COOLANT TEMPERATURE SWITCH

The switch will close if the temperature should exceed approxi-

mately 140° C (284° F), initiating an engine shutdown. The gen-

erator will automatically restart and the LED will reset once the 

temperature has returned to a safe operating level.

LOW COOLANT LEVEL SENSOR

To prevent overheating, the engine has a low coolant level sensor. 

If the level of engine coolant drops below the level of the low cool-

ant level sensor, the engine automatically shuts down.

LOW OIL PRESSURE SWITCH

This switch has normally closed contacts that are held open by 

engine oil pressure during cranking and operating. Should oil pres-

sure drop below the 8 psi range, switch contacts close, and the 

engine shuts down. The unit should not be restarted until oil is 

added, and the AUTO/OFF/MANUAL switch must be turned to OFF 

and then back to AUTO.

OVERCRANK SHUTDOWN

After a prespecified duration of cranking, this function ends the 

cranking if the engine has failed to start. The overcrank LED will 

turn ON. Turn OFF the AUTO/OFF/MANUAL switch, then turn switch 

back to AUTO to reset the generator control board.

NOTE:

If the fault is not corrected, the overcrank feature will continue 

to activate.

Approximate Crank Cycle Times

•  15 seconds ON
•  7 seconds OFF
•  7 seconds ON
•  7 seconds OFF
•  Repeat for 45 seconds
  Approximately 90 seconds total.

OVERSPEED SHUTDOWN

A speed circuit controls engine cranking, start-up, operation and 

shutdown. Engine speed signals are delivered to the circuit board 

whenever the unit is running. Should the engine overspeed above 

a safe, preset value, the circuit board initiates an automatic engine 

shutdown. Contact the nearest Authorized Dealer if this failure 

occurs.

RPM SENSOR LOSS SHUTDOWN

If the speed signal to the control panel is lost, engine shutdown 

will occur.

DC FUSES

Fuse F1 (15 amp) is located inside of the control panel. It protects 

the panel wiring and components from damaging overload.

 Always 

remove this fuse before commencing work on the generator.

 The 

unit will not start or crank if the fuse is blown.
Fuse F2 (25 amp) is located in the engine wire harness adjacent 

to the DC alternator. It is used to prevent circuit failure due to DC 

alternator falure. If this fuse is blown, battery charging will not 

occur while the engine is running. Replace these fuses with the 

same size, type, and rating. (See the exploded views and parts 

lists at the end of this manual for replacement part number.)

4-1

EngProt001  R

ev.

 C  06/10

Engine Protective Devices

Содержание QT05030AVAN

Страница 1: ...STANDBY GENERATOR OWNER S MANUAL This manual should remain with the unit A new standard of reliability Serial Number QT 3 0L 50kW Models Cover007 Rev A 10 05 Part No 0F3527A...

Страница 2: ...or to Initial Start up 8 1 Initial Inspection for QT Genset Start up 8 1 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine...

Страница 3: ...his symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer strongly rec...

Страница 4: ...n must be provided This should be considered prior to installing the generator The unit should be positioned to direct exhaust gasses safely away from any building where people animals etc will not be...

Страница 5: ...mpt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim i...

Страница 6: ...service ordering parts or seeking information Identification Code Use this code to obtain important information about the generator For example if the code is M Designates generators capable of paral...

Страница 7: ...een properly serviced with the recom mended oil may result in an engine failure NOTE If not already equipped it is strongly recommended to use the optional Cold Weather Start Kit for temperatures belo...

Страница 8: ...OFF MANUAL switch must be turned to OFF and then back to AUTO OVERCRANK SHUTDOWN After a prespecified duration of cranking this function ends the cranking if the engine has failed to start The overcr...

Страница 9: ...ers a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is availa...

Страница 10: ...2 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Water Pump Belt Driven Fan Spe...

Страница 11: ...l cold weather kit part number 0F6148 is recommended The kit includes Battery Warmer 4 Junction Box with hardware 6 qt pack 5W 30 synthetic oil engine Figure 1 Interconnections 6 2 Standby Generator S...

Страница 12: ...ach circuit breaker terminal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTI...

Страница 13: ...ator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recommended oil is SAE 90 gear lubricant Also if the engine is equipped with a mechanical go...

Страница 14: ...h to the MANUAL position The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rota...

Страница 15: ...the utility source main line circuit breaker Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit brea...

Страница 16: ...aust system parts from this product get extremely hot and remains hot after shut down High grass weeds brush leaves etc must remain clear of the exhaust Such mate rials may ignite and burn from the he...

Страница 17: ...uired INSPECT ENGINE GOVERNOR Visually inspect electronic governor nDo not attempt to adjust the governor Only qualified service facilities should adjust the governor Excessively high operating speeds...

Страница 18: ...rized Service Dealer That dealer will use dry low pressure air to clean internal windings Parts inside the control console should be cleaned and inspected at this time as well Finally have the insulat...

Страница 19: ...it from the generator for recharging nBe sure the AUTO OFF MANUAL switch is set to the OFF position before connecting the battery cables If the switch is set to AUTO or MANUAL the generator can crank...

Страница 20: ...o standby setup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential p...

Страница 21: ...heck the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas...

Страница 22: ...e engine valve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine an...

Страница 23: ...s not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for...

Страница 24: ...as recommended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil...

Страница 25: ...Notes...

Страница 26: ......

Страница 27: ...B SHORT STND C 0D5552 1 CB 0050A 3P 480V S ED4 LL 0D5553 CB 0060A 3P 480V S ED4 LL 0D5554 CB 0070A 3P 480V S ED4 LL 0D5556 CB 0090A 3P 480V S ED4 LL 0D9693 CB 0125A 3P 480V S ED4 LL D 0F0492 1 INSULAT...

Страница 28: ......

Страница 29: ...APTOR 1 W W CB 2 TERMINAL COVER CB X 0G3259 1 DECAL TERMINAL SHOCK HZD BI 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C2 C4 400AF C 0F4166 REF CIRCUIT BREAKERS 400A FRAME D 0F1733 1 DECAL CUSTOMER...

Страница 30: ......

Страница 31: ...HSB 9 0F6125 1 GUARD REAR BEARING CARRIER CPL 10 0F2689 1 RING PRESSURE 390 STATOR CAN 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04576100BU 4 STUD M14 2 0 570 G5 ZINC 50KW 04...

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Страница 33: ...F6305 3 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CONN...

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Страница 35: ...22097 1 WASHER LOCK M6 1 4 14 022473 1 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 0E8824 2 STAMPING EN...

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Страница 37: ...3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 03880400AA 1 CABLE BATT RED 1 X 44 00 10 038805T 1 CABLE BATT BLK 1 X 40 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022...

Страница 38: ......

Страница 39: ...1 0 X 16 G8 8 31 022097 4 WASHER LOCK M6 1 4 32 022473 4 WASHER FLAT 1 4 M6 ZINC 33 057765 1 ADAPTER M14 1 50 X 3 8 NPT 34 040976 8 SCREW SHC M8 1 25 X 20 G12 9 35 022129 12 WASHER LOCK M8 5 16 36 022...

Страница 40: ......

Страница 41: ...G8 8 42 082774 1 KEY WOODRUFF 4 X 19D 43 0F2812 1 HOSE LOWER RADIATOR 44 0F6726 1 HOSE UPPER RAD CPL C4 45 049813 4 NUT HEX M6 X 1 0 G8 YEL CHR 46 0F2835 1 INNER DISCHARGE DUCT C4 48 0C2454 6 SCREW T...

Страница 42: ......

Страница 43: ...4 7 047411 4 SCREW HHC M6 1 0 X 16 G8 8 8 0F5418 1 ELEMENT AIR FILTER 9 0F6323 1 PLATE AIR CLEANER TOP 3 9L 10 037561 1 NUT WING 1 4 20 NYLK 11 074008 1 WASHER M10 LOCK 12 070264 1 WASHER FLAT M10 13...

Страница 44: ......

Страница 45: ...TER 3 0L FORD BOSCH 19 0E6586 1 GASKET BOSCH 32 20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR 21 0F3857 1 REDUCER RUBBER 3 0 2 00 22 0F3885 1 MIXER 40 60MM ACTUATOR ASSY 23 0G3167 2 O RING 2 3 4 X 3 32 X 2 1...

Страница 46: ......

Страница 47: ...ON SPLITTER 33 0F3760E 3 INSULATION LOWER SPLITTER 34 0F5048D 4 VISE ACTION LATCH SLOTTED CIR 35 0E5968 1 GASKET EXTRUDED TRIM 374 64 LG 36 0F3760J 1 INSULATION DISCHARGE FRONT 37 0F3890A 9 RETAINER I...

Страница 48: ......

Страница 49: ...4 SCREW HHC 3 8 16 X 2 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0F4505 REF GLASS PACK 23 5 LG 2 5 IN OUT 16 022097 2 WASHER LOCK M6 1 4 17 0C2454 REF SCREW THF M6 1 X 16 N WA Z JS 18 0F4367 REF HE...

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Страница 62: ...Notes...

Страница 63: ...Notes...

Страница 64: ...e caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Ge...

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