Generac Power Systems QT05030AVAN Скачать руководство пользователя страница 41

0F2688 

WELDMENT RADIATOR SUPPORT C4 

0F2608A 

RADIATOR 598 X 568 X 49 CPL LH  

0F5263 

V-BELT 31/64" X 57-3/8"  

046526 

WASHER LOCK M10 

059981 

SCREW HHC M10-1.5 X 30 G10.9          

022131 

4  

WASHER FLAT 3/8-M10 ZINC  

0F5050A 

SHIELD RADIATOR C4 

0C8566 

SCREW HHFC M6-1.0 X 20 G8.8 

0F2573 

PULLEY FAN V-GROOVE 9" 

10 

0F4011 

FAN COOL 22" DIA 10 BLADE LH 

11 

0G56820ST03 

FLAT TENSIONER ARM 

12 

0G2990 

SHOULDER BOLT 3/8 X 1/2" 

13 

0F2862 

SPRING TENSION CPL 

14 

0F2560 

PULLEY V-BELT 4" FLANGED 

15 

022131 

WASHER FLAT 3/8-M10 ZINC 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 

046526 

WASHER LOCK M10  

17 

052243 

SCREW HHC M10-1.5 X 60 G8.8  

18 

0F2561 

HUB FLEX PLATE 

19 

0C8145 

WASHER FLEX (THIN) 

20 

049721 

SCREW HHC M6-1.0 X 35 G8.8 BLK 

21 

0C7043 

12 

DISK FLEX 

22 

0F2622 

ADAPTER CRANKSHAFT  

23 

022473 

WASHER FLAT 1/4-M6 ZINC 

24 

0C8146 

SCREW HHC 5/16-24 X 1.124 

25 

022097 

14 

WASHER LOCK M6-1/4 

26 

076749 

TANK COOLANT RECOVERY 

27 

048031C 

CLAMP HOSE BAND 1/4 

28 

031971 

BEARING #6205 2NSE C3 E SRI2 S 

29 

0F4032 

PULLEY 5.5" DIA MACHINED 

30 

042911 

SCREW HHC M10-1.5 X 30 G8.8 

31 

0F2872 

SCREW HHC 1/2-13 X 2" G8 

32 

022304 

WASHER FLAT 1/2 ZINC 

33 

022195 

WASHER LOCK 1/2 

34 

022196 

NUT HEX 1/2-13 STEEL 

35 

0F8651 

SCREW HHFC M8-1.25 X 20 W/M6 

36 

070015 

NUT HEX LOCK 5/16-18 NY INS SS 

37 

0F4026A 

SHAFT FAN DRIVE C4 

38 

0F2461 

RETAINER BEARING 

39 

022145 

WASHER FLAT 5/16-M8 ZINC 

40 

022129 

10 

WASHER LOCK M8-5/16 

41 

039414 

SCREW HHC M8-1.25 X 35 G8.8 

42 

082774 

KEY WOODRUFF 4 X 19D 

43 

0F2812 

HOSE LOWER RADIATOR  

44 

0F6726 

HOSE, UPPER RAD CPL C4  

45 

049813 

NUT HEX M6 X 1.0 G8 YEL CHR 

46 

0F2835 

INNER DISCHARGE DUCT, C4 

48 

0C2454 

SCREW THF M6-1 X 16 N WA Z/JS 

52 

0F3072 

INSULATION RETAINMENT HANGER 

54 

0F3760B 

INSULATION FRONT INNER DUCT 

55 

078115 

WASHER SELF LOCKING DOME 

56 

0F3890 

RETAINER INSULATION (450) 

57 

0F4051D 

INSULATION INNER DUCT 

58 

035685 

CLAMP HOSE #28 1.32-2.25 

59 

052250 

TAPE FOAM 1 X 1 (26.75” LG) 

60 

055596 

BARBED STR 3/8NPT X 3/8 

61 

0C7649 

CLAMP HOSE .38-.87 

62 

069860E 

HOSE DRAIN ASSY 28" 

(1) 63 

069811 

REF. 

CAP HEX 1/4 NPT BRASS 

64 

065852 

SPRING CLIP HOLDER .37-.62 

65 

045764 

SCREW HHTT M4-0.7 X 8 BP 

66 

080713 

BRACKET COOLANT TANK 

67 

0F6631 

HOSE RADIATOR ENGINE 

68 

0F6746 

TUBE UPPER COOLANT C4  

69 

055934V 

CLAMP VINYL 1.5 X .281 Z 

70 

0F6657 

SUPPORT TUBE RADIATOR 

71 

092079 

SCREW HHTT M6-1.0 X 25 BP 

72 

076340 

SCREW HHFC M6-1.0 X 16 G8.8 

73 

0E2507 

PROBE COOLANT LEVEL 3/8 NPTF 

74 

090283 

CAP RADIATOR 13 PSI 

75 

0F9483 

ASSY PCB WATERLEVEL SNSR INTFC 

76 

0G4376 

WASHER BELLEVILLE .75X.38X.028 

77 

052644 

SPACER .5 X 1.5 X .25 STL/ZINC 

78 

0G56830ST03 

BENT 90 TENSIONER ARM SUPPORT 

79 

022145 

WASHER FLAT 5/16-M8 ZINC 

80 

051698 

SCREW HHC M8-1.25 X 75 C8.8   

81 

049820 

NUT HEX LOCK M8-1.25 NY INS   

82 

0G6151 

EYEBOLT 3/8-16 X 3.5" TURNED   

 

 

 

 

 

 

 

(1) ITEM 63 IS INCLUDED WITH ITEM 62. 

 

 

 

BEARING PRESS NOTE: 
APPLY LOCTITE 620 BEARING RETAINMENT 
COMPOUND TO BEARING SURFACE ON ITEM 37 
PRIOR TO PRESSING ITEM 28 ONTO ITEM 37.  
ALSO APPLY LOCTITE 620 BEARING RETAINMENT 
COMPOUND TO THE OUTSIDE OF 28 PRIOR TO 
INSTALLING ITEM 28 INTO ITEM 38. 

 

 

 

 

 

Содержание QT05030AVAN

Страница 1: ...STANDBY GENERATOR OWNER S MANUAL This manual should remain with the unit A new standard of reliability Serial Number QT 3 0L 50kW Models Cover007 Rev A 10 05 Part No 0F3527A...

Страница 2: ...or to Initial Start up 8 1 Initial Inspection for QT Genset Start up 8 1 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine...

Страница 3: ...his symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer strongly rec...

Страница 4: ...n must be provided This should be considered prior to installing the generator The unit should be positioned to direct exhaust gasses safely away from any building where people animals etc will not be...

Страница 5: ...mpt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim i...

Страница 6: ...service ordering parts or seeking information Identification Code Use this code to obtain important information about the generator For example if the code is M Designates generators capable of paral...

Страница 7: ...een properly serviced with the recom mended oil may result in an engine failure NOTE If not already equipped it is strongly recommended to use the optional Cold Weather Start Kit for temperatures belo...

Страница 8: ...OFF MANUAL switch must be turned to OFF and then back to AUTO OVERCRANK SHUTDOWN After a prespecified duration of cranking this function ends the cranking if the engine has failed to start The overcr...

Страница 9: ...ers a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is availa...

Страница 10: ...2 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Water Pump Belt Driven Fan Spe...

Страница 11: ...l cold weather kit part number 0F6148 is recommended The kit includes Battery Warmer 4 Junction Box with hardware 6 qt pack 5W 30 synthetic oil engine Figure 1 Interconnections 6 2 Standby Generator S...

Страница 12: ...ach circuit breaker terminal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTI...

Страница 13: ...ator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recommended oil is SAE 90 gear lubricant Also if the engine is equipped with a mechanical go...

Страница 14: ...h to the MANUAL position The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rota...

Страница 15: ...the utility source main line circuit breaker Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit brea...

Страница 16: ...aust system parts from this product get extremely hot and remains hot after shut down High grass weeds brush leaves etc must remain clear of the exhaust Such mate rials may ignite and burn from the he...

Страница 17: ...uired INSPECT ENGINE GOVERNOR Visually inspect electronic governor nDo not attempt to adjust the governor Only qualified service facilities should adjust the governor Excessively high operating speeds...

Страница 18: ...rized Service Dealer That dealer will use dry low pressure air to clean internal windings Parts inside the control console should be cleaned and inspected at this time as well Finally have the insulat...

Страница 19: ...it from the generator for recharging nBe sure the AUTO OFF MANUAL switch is set to the OFF position before connecting the battery cables If the switch is set to AUTO or MANUAL the generator can crank...

Страница 20: ...o standby setup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential p...

Страница 21: ...heck the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas...

Страница 22: ...e engine valve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine an...

Страница 23: ...s not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for...

Страница 24: ...as recommended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil...

Страница 25: ...Notes...

Страница 26: ......

Страница 27: ...B SHORT STND C 0D5552 1 CB 0050A 3P 480V S ED4 LL 0D5553 CB 0060A 3P 480V S ED4 LL 0D5554 CB 0070A 3P 480V S ED4 LL 0D5556 CB 0090A 3P 480V S ED4 LL 0D9693 CB 0125A 3P 480V S ED4 LL D 0F0492 1 INSULAT...

Страница 28: ......

Страница 29: ...APTOR 1 W W CB 2 TERMINAL COVER CB X 0G3259 1 DECAL TERMINAL SHOCK HZD BI 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C2 C4 400AF C 0F4166 REF CIRCUIT BREAKERS 400A FRAME D 0F1733 1 DECAL CUSTOMER...

Страница 30: ......

Страница 31: ...HSB 9 0F6125 1 GUARD REAR BEARING CARRIER CPL 10 0F2689 1 RING PRESSURE 390 STATOR CAN 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04576100BU 4 STUD M14 2 0 570 G5 ZINC 50KW 04...

Страница 32: ......

Страница 33: ...F6305 3 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CONN...

Страница 34: ......

Страница 35: ...22097 1 WASHER LOCK M6 1 4 14 022473 1 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 0E8824 2 STAMPING EN...

Страница 36: ......

Страница 37: ...3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 03880400AA 1 CABLE BATT RED 1 X 44 00 10 038805T 1 CABLE BATT BLK 1 X 40 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022...

Страница 38: ......

Страница 39: ...1 0 X 16 G8 8 31 022097 4 WASHER LOCK M6 1 4 32 022473 4 WASHER FLAT 1 4 M6 ZINC 33 057765 1 ADAPTER M14 1 50 X 3 8 NPT 34 040976 8 SCREW SHC M8 1 25 X 20 G12 9 35 022129 12 WASHER LOCK M8 5 16 36 022...

Страница 40: ......

Страница 41: ...G8 8 42 082774 1 KEY WOODRUFF 4 X 19D 43 0F2812 1 HOSE LOWER RADIATOR 44 0F6726 1 HOSE UPPER RAD CPL C4 45 049813 4 NUT HEX M6 X 1 0 G8 YEL CHR 46 0F2835 1 INNER DISCHARGE DUCT C4 48 0C2454 6 SCREW T...

Страница 42: ......

Страница 43: ...4 7 047411 4 SCREW HHC M6 1 0 X 16 G8 8 8 0F5418 1 ELEMENT AIR FILTER 9 0F6323 1 PLATE AIR CLEANER TOP 3 9L 10 037561 1 NUT WING 1 4 20 NYLK 11 074008 1 WASHER M10 LOCK 12 070264 1 WASHER FLAT M10 13...

Страница 44: ......

Страница 45: ...TER 3 0L FORD BOSCH 19 0E6586 1 GASKET BOSCH 32 20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR 21 0F3857 1 REDUCER RUBBER 3 0 2 00 22 0F3885 1 MIXER 40 60MM ACTUATOR ASSY 23 0G3167 2 O RING 2 3 4 X 3 32 X 2 1...

Страница 46: ......

Страница 47: ...ON SPLITTER 33 0F3760E 3 INSULATION LOWER SPLITTER 34 0F5048D 4 VISE ACTION LATCH SLOTTED CIR 35 0E5968 1 GASKET EXTRUDED TRIM 374 64 LG 36 0F3760J 1 INSULATION DISCHARGE FRONT 37 0F3890A 9 RETAINER I...

Страница 48: ......

Страница 49: ...4 SCREW HHC 3 8 16 X 2 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0F4505 REF GLASS PACK 23 5 LG 2 5 IN OUT 16 022097 2 WASHER LOCK M6 1 4 17 0C2454 REF SCREW THF M6 1 X 16 N WA Z JS 18 0F4367 REF HE...

Страница 50: ......

Страница 51: ......

Страница 52: ......

Страница 53: ......

Страница 54: ......

Страница 55: ......

Страница 56: ......

Страница 57: ......

Страница 58: ......

Страница 59: ......

Страница 60: ......

Страница 61: ......

Страница 62: ...Notes...

Страница 63: ...Notes...

Страница 64: ...e caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Ge...

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