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15

 

 Do not dispose of the battery in a fire. The 

battery is capable of exploding. Stored batteries 

give off explosive hydrogen gas. This gas can 

form an explosive mixture around the battery 

for several hours after charging. The slightest 

spark can ignite the gas and cause an explo-

sion. Such an explosion can shatter the battery 

and cause blindness or other injury. Any area 

that houses a storage battery must be properly 

ventilated. Do not allow smoking, open flame, 

sparks, or any spark producing tools or equip-

ment near the battery. Discharge static electric-

ity from body before touching the battery by 

first touching a grounded metal surface.



 

 A battery presents a risk of electrical shock 

and high short circuit current. The following 

precautions are to be observed when working 

on batteries:

• Remove watches, rings or other metal objects;

• Use tools with insulated handles;

• Wear rubber gloves and boots;

•  Do not lay tools or metal parts on top of the 

battery;

•  Disconnect any charging source prior to connecting 

or disconnecting battery terminals; and

•  Do not use any jumper cables or booster battery to 

crank and start the generator engine. If any battery 

has discharged, remove it for recharging.

n

 

 Do not open or mutilate the battery. Released 

electrolyte has been known to be harmful to 

the skin and eyes, and to be toxic.

n

 

 The electrolyte is a dilute sulfuric acid that is 

harmful to the skin and eyes. It is electrically 

conductive and corrosive. The following 

procedures are to be observed:

• Wear full eye protection and protective clothing;

•  Where electrolyte contacts the skin, wash it off 

immediately with water;

•  Where electrolyte contacts the eyes, flush 

thoroughly and immediately with water and seek 

medical attention; and

•  Spilled electrolyte is to be washed down with an 

acid neutralizing agent. A common practice is to 

use a solution of 1 pound (500 grams) bicarbonate 

of soda to 1 gallon (4 liters) or water. The bicar-

bonate of soda solution is to be added until the 

evidence of reaction (foaming) has ceased. The 

resulting liquid is to be flushed with water and the 

area dried.

3.9  ADJUSTING VALVE CLEARANCE

After the first six (6) months of operation, check the valve clear-

ance in the engine, adjust if necessary.
Important:

 If feeling uncomfortable about doing this procedure or 

the proper tools are not available, please contact the Authorized 

Dealer for service assistance. This is a very important step to 

insure longest life for the engine.

To check valve clearance:

The engine should be cool before checking. If valve clearance is 

• 

0.002" - 0.004" (0.05 - 0.1mm), adjustment is not needed.

Remove spark plug wires and position wires away from plugs.

• 

Remove spark plugs.

• 

Make sure the piston is at Top Dead Center (TDC) of its com-

• 

pression stroke (both valves closed). To get the piston at TDC, 

remove the intake screen at the front of the engine to gain 

access to the flywheel nut. Use a large socket and socket 

wrench to rotate the nut and hence the engine in a clockwise 

direction. While watching the piston through the spark plug 

hole. The piston should move up and down. The piston is at 

TDC when it is at its highest point of travel.

To adjust valve clearance (if necessary):

Make sure the engine is at 60° to 80° F.

• 

Make sure that the spark plug wire is removed from the spark 

• 

plug and out of the way.

Remove the four screws attaching the valve cover with a #2 or 

• 

#3 Phillips screwdriver.

Loosen the rocker jam nut. Use an 10mm allen wrench to turn 

• 

the pivot ball stud while checking clearance between the rocker 

arm and the valve stem with a feeler gauge. Correct clearance 

is 0.002-0.004 inch (0.05-0.1 mm). (Figure 3.7).

Figure 3.7 - Valve Clearance Adjustment

Jam Nut

Pivot Ball

Stud

Rocker 

Arm

Valve

Stem

NOTE:

Hold the rocker arm jam nut in place as the pivot ball stud is 

turned.

Maintenance

Содержание 004703-1

Страница 1: ...manual should remain with the unit Air cooled Recreational Vehicle Generators Quietpact 55 65 and 75 Models 004703 1 004705 1 004706 1 004707 1 005750 0 005854 0 005858 0 005859 0 005860 0 Owner s Ma...

Страница 2: ...3 7 Cleaning the Generator 14 3 8 Battery Maintenance 14 3 9 Adjusting Valve Clearance 15 3 10 Major Service Manual 16 3 11 Drive Belt 16 3 12 Exercising the Generator 16 3 13 Out of Service Procedure...

Страница 3: ...ment and the safety of all vehicle occupants We strongly recommend that the operator read this manual and thoroughly understand all instructions before using this equipment We also strongly recommend...

Страница 4: ...le while the genset is running unless the vehicle has a working carbon monoxide detector The exhaust system must be installed in accordance with the genset instal lation manual Make sure there is ampl...

Страница 5: ...ety the generator must be installed and maintained properly Installation always must comply with applicable codes standards laws and regulations Adhere strictly to local state and national electrical...

Страница 6: ...RS REPLACE PLUGS EVERY 500 HOURS IF NECESSARY CHECK DAILY SAE VISCOSITY 1 8L 1 9QT HOURS OR ANNUALLY SAE 30 OR 10W 30 5W 30 OR 5W 20 PERFORM MORE OFTEN IN DUSTY CONDITIONS CHANGE EVERY 100 EVERY 250 H...

Страница 7: ...all electrical lighting appliance tool and motor loads the generator will power at one time This total should not be greater than the wattage capacity of the generator If an electrical device nameplat...

Страница 8: ...using any gasoline containing alcohol such as gasohol If using any gasoline containing alcohol it must not contain more than 10 per cent ethanol and it must be removed from the generator during stora...

Страница 9: ...rd or the Environmental protection agency for further information CARB regulations can be found in 13 CCR 2750 2773 EPA regulations can be found in 40 CFR Part 90 1 8 EXHAUST EMISSIONS INFORMATION GAS...

Страница 10: ...ngine is listed on the Emissions Compliance Label Displacement Category Compliance Period 66 cc 225 cc A 500 Hours B 250 Hours C 125 HOurs 225 cc A 1000 Hours B 500 Hours C 250 Hours 2 1 GENERATOR CON...

Страница 11: ...4 1 INSTALLATION Generator installation must have been properly completed so it complies with all applicable codes standards and regulations and with the manufacturer s recommendations 2 4 2 ENGINE L...

Страница 12: ...ld it for about 10 seconds However if the engine is warm skip Step 2 3 To crank and start the engine hold the start stop switch at START Release the switch when the engine starts nIf the engine does n...

Страница 13: ...choke circuit These two compo nents are part of a field boost circuit Figure 2 4 During engine cranking only a positive DC battery voltage is delivered through a diode resistor brushes slip rings and...

Страница 14: ...engine until it is thoroughly warmed up at least five minutes then shut OFF the engine 2 With the engine still warm from running remove the oil drain plug Figure 3 1 Drain the oil into a suitable cont...

Страница 15: ...the plastic wing screw counter clockwise to loosen 2 Remove the Air Box Cover by pulling up and left to clear the three locating tabs 3 Turn the exterior steel wing nut on the left side of the Air Box...

Страница 16: ...adverse effect on the insulation resistance of those windings When moisture is allowed to remain in contact with windings some of the moisture will be retained in voids and cracks in the insulation T...

Страница 17: ...ing agent A common practice is to use a solution of 1 pound 500 grams bicarbonate of soda to 1 gallon 4 liters or water The bicar bonate of soda solution is to be added until the evidence of reaction...

Страница 18: ...warm from running drain the oil completely Refill the crankcase with SAE 5W 30 oil having API classification For Service SF 4 Attach a tag to the engine indicating the viscosity and clas sification of...

Страница 19: ...17 Notes...

Страница 20: ...18 Notes...

Страница 21: ...PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 22: ...p and maintenance of this equipment is carried out by an Authorized Service Dealer Keep hands feet clothing etc away from drive belts fans and other moving or hot parts Never remove any drive belt or...

Страница 23: ...im from the live conduc tor If the victim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in e...

Страница 24: ...de available same as Item 1 3 ANSI C1 1975 and ANSI 119 2 1975 available from the American National Standards Institute 1430 Broadway New York NY 10018 4 ANSI A119 2 NFPA 501C available from the Recre...

Страница 25: ...23 Figure 1 2 Major Features and Dimensions Drawing No 0E1058 H General Information...

Страница 26: ...is to be used on the compartment walls and ceiling the minimum recommended applies to the space between the generator and such insulation The location must provide adequate cooling and ventilating air...

Страница 27: ...ther the generator set is being installed inside a compartment specifically manufactured to house a generator or inside a compart ment that the installer constructs the compartment MUST meet certain s...

Страница 28: ...able sound insulating material See Sound Insulating Materials Figure 2 6 Types of Lock Seams Do not install any flammable material directly above or around the compartment Heat transferred through the...

Страница 29: ...FLOOR CUTOUTS Provide openings in the generator compartment for the following items Figure 2 8 Engine exhaust and cooling air outlets Generator cooling air inlet Four holes for passage of generator m...

Страница 30: ...28 Figure 2 8 Compartment Floor Cutout Drawing 0G3529 A Installation...

Страница 31: ...Use a flexible length of approved fuel hose between the fuel filter inlet connection and rigid fuel lines 2 4 1 FUEL TANK Either the generator must share the vehicle engine s fuel tank or a separate f...

Страница 32: ...column The installer s fuel supply connection point is at the gaseous fuel solenoid valve This is a 3 4 inch female connection Provide a suitable 3 4 inch NPT male connector to attach to the fuel sup...

Страница 33: ...between the tank and the secondary regulator are under a positive pres sure about 11 inches water column Gas pres sure at the outlet side of the secondary regula tor however is a negative pressure an...

Страница 34: ...ornia Public Resources Code Other states may have similar laws Federal laws apply on federal lands When installing replacing the tailpipe or spark arrestor compo nents verify that the tailpipe has a h...

Страница 35: ...generator and the compartment junction box the conduit end that terminates the compartment junction box must be vapor sealed Flexible metal conduit is NOT vapor tight along its entire length From the...

Страница 36: ...ve type storage bat tery For prevailing ambient temperatures above 32 F 0 C use a battery rated 70 amp hours and capable of delivering 400 cold cranking amperes For prevailing ambient temperatures bel...

Страница 37: ...sfer Switch Isolation Method POWERED BY GUARDIAN 760cc OHVI V TWIN QUIETPACT INDUSTRIAL 55G Figure 2 16 Installation With Isolation Receptacle POWERED BY GUARDIAN 760cc OHVI V TWIN QUIETPACT INDUSTRIA...

Страница 38: ...careful to avoid overspeeding the engine 3 2 BEFORE INITIAL START UP Before starting complete the following 1 Check the engine crankcase oil level and if necessary fill to the dipstick FULL mark cross...

Страница 39: ...et the unit run at least 30 minutes with load applied During this part of the test check that the unit is not running excessively hot and that adequate cooling airflow is available Do not allow the un...

Страница 40: ...system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets all st...

Страница 41: ...plugs defective 7 Clean regap or replace as needed 8 Bad ignition magneto on engine 8 Replace if defective 9 Bad carburetor 9 Adjust repair or replace 10 Dirty air cleaner 10 Clean or replace as neede...

Страница 42: ...40 Electrical Data Electrical Schematic V twin Drawing No 0E1057 F...

Страница 43: ...41 Electrical Schematic V twin Drawing No 0E1057 F Electrical Data...

Страница 44: ...42 Exploded Views Parts Lists Base Pulley Drawing No 0E1323 H...

Страница 45: ...NE 2500 RPM 6 5 7 5 KW ONLY ITEM PART NO QTY DESCRIPTION 31 0E0586 1 GASKET BOTTOM AIR OUT QPRV 32 0D7176 4 WASHER SELF LOCKING 1 DIA 12GA 33 0E1334 1 SCREEN BOTTOM AIR OUT 34 0D8824 1 TRAY V TWIN RV...

Страница 46: ...44 Exploded Views Parts Lists Enclosure Drawing No 0G7865 C...

Страница 47: ...2 G5 29 0742600149 1 WIRE ASM BATT NEG QP RV 30 0C7968 4 NUT HEX JAM 3 8 16 BRASS 31 022237 2 WASHER LOCK 3 8 ITEM PART NO QTY DESCRIPTION 32 0C7423 1 STUD 3 8 16 X 2 1 4 BRASS 33 0742600151 1 GND WI...

Страница 48: ...46 Exploded Views Parts Lists Engine Accessories Drawing No 0G7866 E...

Страница 49: ...S ITEM PART NO QTY DESCRIPTION 58 0D9404 1 SPRING CHOKE RETURN 59 0D9801A 1 WRAP VALLEY UPPER SPCC 60 0C3018A 1 WRAPPER UPR 1 W M8 WELD NUT 61 0D9680A 1 WRAP VALLEY RV SPCC 62 0D1143A 1 WRAPPER UPR 2...

Страница 50: ...48 Exploded Views Parts Lists Control Panel Drawing No 0E1013 B...

Страница 51: ...T 32 055440 2 SCREW HHC M5 0 8 X 25 G8 8 33 0D9377 1 PANEL TOP CONTROL ITEM PART NO QTY DESCRIPTION 34 054502 1 CIRCUIT BREAKER 3 X 1 35 031879 4 WASHER FLAT 4 ZINC 36 043182 4 WASHER LOCK M3 37 05171...

Страница 52: ...50 Exploded Views Parts Lists 760 V twin Engine Drawing No 0F1997 C...

Страница 53: ...OIL RELIEF 31 0C3010 2 BALL 1 2D OIL RELIEF 32 050873A 1 1 4 NPT PIPE PLUG ITEM PART NO QTY DESCRIPTION 33 0C2991 2 E RING GOVERNOR ARM 34 0D1667A 1 ARM GOVERNOR 35 0C2988 1 THRUST WASHER GOVERNOR 36...

Страница 54: ...ved by Generac You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed...

Страница 55: ...that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or repla...

Страница 56: ...LY TO THE FOLLOWING Generac generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installation and start up Repairs or diagnostics performed by individuals othe...

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