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GEA Group is a global engineering company with multi-billion euro sales and operations in more than

50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and

process technology. GEA Group is listed in the STOXX

Europe 600 Index.

We live our values.

Excellence

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Passion

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Integrity

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Responsibility

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GEA-versity

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GEA Deutschland

Hilge GmbH & Co. KG

Hilgestraße 37 - 47

55294 Bodenheim, Germany

Tel +49 6135 7016-0

Fax +49 6135 1737

[email protected]

gea.com

Содержание Hilge HYGIA K

Страница 1: ...gea com GEA Hilge HYGIA K Operating manual Translation of the original operating manual BA H2A KYY 001 01 17 GB ...

Страница 2: ...es Relevant EC Regulations 2006 42 EC EC Machinery Directive Applied harmonized standards in particular EN 809 1998 A1 AC D EN ISO 12100 2010 Remarks We also declare that the special technical documentation for this incomplete machine has been created in accordance with Annex VII Part B and we obligate to provide these upon reasoned request from the individual national authorities by data transfer...

Страница 3: ...________________________________________________10 3 4 3 Nameplate _________________________________________________________________________11 3 4 4 Performance data ___________________________________________________________________11 3 4 5 Noise emissions ____________________________________________________________________11 3 4 6 Weights _________________________________________________________...

Страница 4: ...y of the single mechanical seal spiral spring _______________________________________27 6 4 9 Installing the mechanical seals _________________________________________________________28 6 4 10 Assembly of impeller and pump housing _________________________________________________29 6 4 11 Assembly of SUPER shroud __________________________________________________________32 6 5 Troubleshooting ____...

Страница 5: ...Overview This section describes what you have to consider for your own safety Read this important section attentively and follow the instructions 2 1 Operator notes 2 1 1 Unpacking the pump In order to avoid transport damage all of our pumps are professionally packed when they leave our warehouse If after carefully unpacking and closely reviewing the shipment you nevertheless detect damage please ...

Страница 6: ... endangerment of personnel by electrical mechanical and chemical hazards endangerment of the environment by leakage of hazardous materials 2 6 Safety conscious work The safety instructions given in this operating manual the existing national regulations for accident prevention and any applicable internal working operating and safety instructions of the operator must be followed 2 7 Safety instruct...

Страница 7: ...d below The cleaning happens inside the plant without the need for disassembly or removal of parts Generally distinction is made between CIP and SIP The procedures must be based on state of the art technology and guidelines of the EC In every case the user must make sure that the cleaning and or sterilisation processes used as well as the operating temperature and operating steps meet the targets ...

Страница 8: ...ess After the SIP process a cool down phase of minimum one hour is needed Type of detergent Chemical description Max concentration Max temperature C Permitted pH value Max permitted Cl content when mixed with water mg l Max permitted contact time h Alkalis NaOH 5 140 1 13 14 500 3 NaOH and NaClO 5 70 11 300 1 NaClO or KClO 300 mg l active chlo rine 20 9 2 60 0 5 Acids H2SO4 1 0 1 5 2 3 5 3 60 150 ...

Страница 9: ...tly completed by authorised and qualified technical personnel Pumps which have been operated in liquids exposed to radiation will not be accepted If any additional safety measures are required even after the careful draining and cleaning of the pump the necessary information must be provided 3 Product description Overview In this section you will get to know the pump as well as its design and appl...

Страница 10: ...ating connector piece installed on the pump The suction line must be absolutely leakproof and if possible laid out in such a way that no air pockets can form Avoid tight elbows and do not install valves immediately upstream of the pump On the suction side provide a straight pipe section with a minimum length of five times the pipe diameter The suction head of the system may not exceed the suction ...

Страница 11: ...grade 3B and documented on the acceptance records 3 4 5 Noise emissions Values measured according to DIN EN ISO 3746 for pump units Uncertainty of measurement 3 dB A Noise emissions caused by a pump are significantly affected by its application and construction For this reason no guarantee of accuracy is given for the values indicated here TM05 7159 4816 Motor power kW Lpfa dB A 2 pole Lpfa dB A 4...

Страница 12: ...L 42 49 5 46 44 7 53 57 8 54 3 41 8 46 6 43 1 2 2 4 100L 58 8 65 8 62 3 61 64 3 69 1 65 6 66 1 70 9 67 4 3 2 100L 51 8 58 8 55 3 54 64 8 69 6 66 1 59 1 63 9 60 4 4 2 112M 62 3 69 3 65 8 64 5 73 77 9 74 4 69 6 74 4 70 9 5 5 2 132S 84 7 91 7 88 2 86 9 98 5 103 3 99 8 77 81 8 78 3 Motor Motor foot Cast iron foot Stainless steel foot Combi foot Super combi foot Super cast iron foot Super stainless ste...

Страница 13: ...asily If the impeller rubs against the pump housing it has been damaged for example during transport If the impeller rubs against the housing contact HILGE Ser vice If the impeller runs freely 5 Re fit fan cover of the motor 6 Re fit motor shroud if applicable 4 2 Set up and alignment of the pump WARNING Exceeding the max permissible operating tem perature Death serious bodily injury damage to pro...

Страница 14: ...rt the pipeline EN 809 5 2 1 2 3 and EN ISO 14847 In addition to the general rules of machine building and system construction also follow the instructions provided by the manufacturer of the connecting elements used e g flanges when installing the pump in the pipe line or system These specifications will con tain data on torques maximum permissible angular offset and tools auxiliary materials to ...

Страница 15: ...bration dampers The selection of the correct vibration dampers requires the following data Forces that will be transmitted through the vibration dampers Motor speed taking speed control into account as needed Required dampening in suggested value is 70 The right damper varies from installation to installation and the wrong damper may increase the vibration level Vibration dampers should therefore ...

Страница 16: ...filling level either visually or by means of a filling level probe Make sure that a pressure build up within the flushing loop is impossible Keep the flushing liquid tank open to the atmosphere In case of critical pumped liquids change the flushing liquid regularly The temperature of the flushing liquid must not exceed 60 C at the outlet from the pump flushing chamber The temperature rise within t...

Страница 17: ... power supply is switched off touching electrical components can lead to electric shock Before touching electrical components dis connect the power supply and wait at least four minutes WARNING Capacity overload Death serious bodily injury damage to prop erty Check that the operating voltage corresponds to the voltage stated on the nameplate of the motor Install an electrical circuit breaker CAUTI...

Страница 18: ... safety instructions in chapter 6 1 on page 18 5 2 Shutting down the pump A pressure surge is an abrupt pressure increase in the system This pressure increase can for example be caused by a quick blocking of the flow in the discharge pipe In the event of a pres sure surge the maximum permissible pump pressure is temporar ily exceeded considerably Shut down the pump in this way 1 Switch off the pum...

Страница 19: ... the power supply is switched off touching electrical components can lead to electric shock Before touching electrical components dis connect the power supply and wait at least four minutes DANGER Pressurised spray Death bodily injury damage to property Depressurise the pump before rectifying any fault WARNING Hot components Death bodily injury damage to property Always allow the pump to cool down...

Страница 20: ...932 09 1 0161 00 0930 00 0103 00 0927 00 HPM KLM 0920 00 0554 00 0501 00 0934 03 0902 02 Qty Part no Designation Qty Part no Designation Qty Part no Designation 1 0103 00 Annular housing 1 0491 00 Seal cartridge 1 0920 00 Hexagonal nut 1 0161 00 Back plate 1 0501 00 Clamp ring 1 0922 00 Impeller nut 1 0230 00 Impeller 1 0501 01 Clamp ring 12 0927 00 Cap nut 1 0412 00 O ring 1 0554 00 Washer 1 0930...

Страница 21: ...40 00 0736 05 1 0736 04 1 0731 30 1 0346 00 0686 02 1000 11 0930 18 0970 00 Qty Part No Designation Qty Part No Designation Qty Part No Designation 1 0340 00 Lantern 1 0731 30 Elbow 4 0914 05 Hexagon socket screw 1 0346 00 Lantern piece 1 0731 31 Elbow 4 0920 04 Hexagonal nut 4 0554 73 Washer 1 0736 04 Tubular piece 4 0930 18 Circlip 4 0554 74 Washer 1 0736 05 Tubular piece 1 0970 00 Name plate 1 ...

Страница 22: ...Shroud 6 0930 02 Circlip 1 0515 06 Clamping ring 4 0901 02 Hexagon screw 1 0940 00 Key 4 0554 02 Washer 6 0901 49 Hexagon screws 1 0940 03 Key 4 0554 50 Washer 4 0904 20 Grub screw 1 0970 01 Arrow of rotation 4 0554 75 Washer 4 0920 09 Hexagonal nut 1 0970 02 Arrow of rotation 2 0592 12 Support 4 0920 12 Hexagon nut 1 0970 03 Warning sticker 4 0592 13 Support 4 0920 81 Hexagon nut DANGER Disregard...

Страница 23: ...them all 9 Grease the surface slightly and attach the seal see operating manual Caution Use a grease that is compatible with the seal elastomer Fig 17 Drive sleeve with a few light hammer blows onto the shaft A hammer B assembly sleeve C shaft sleeve D shaft How to remove the shaft sleeve If necessary you can remove the shaft sleeve from the shaft again in several ways By heating the sleeve it can...

Страница 24: ...Fig 60 MF 1007 Fig 18 Individual parts of the pump shaft and lantern 2 Ensure that the motor shaft is free of grease 3 Push pump shaft 0211 00 onto the motor shaft MF 1056 Fig 19 Clamp connection Only in the case of quenched mechanical seals 4 Press lip seal 0421 06 into seal cartridge 0491 00 Use the assembly sleeve supplied with the pump to do so MF 1019 Fig 20 Lip seal 5 Insert circlip 0932 09 ...

Страница 25: ...ue M10 35 Nm MF 1027 Fig 26 Housing lid 11 Moisten the thread of pipeline 0736 04 05 with Loctite 2701 high strength and connect this to elbow 0731 30 31 MF 1032 Fig 27 Flushing lines 12 Moisten the other thread of pipeline 0736 04 05 with Loctite 243 medium strength and connect this to seal cartridge 0491 00 MF 1032 Fig 28 Seal cartridge 13 Grease the centring for mounting the lantern on the moto...

Страница 26: ... now set MF 820 Fig 31 Pump shaft 17 Tighten hexagon screws 0901 49 of the clamp connection crosswise Torque First tighten at 5 Nm and then at 8 Nm MF 1049 Fig 32 Clamp connection 18 Remove impeller nut 0922 00 and the assembly sleeve 19 Check the radial run out of pump shaft 0211 00 Max per missible deviation 0 05 mm In the event of greater deviations Remove the clamp con nection and re install M...

Страница 27: ...the seat of the back plate 0161 00 Use the assembly sleeve from the HILGE assembly tool kit to do this MF 744 Fig 35 Assembly sleeve 3 Slide the assembly sleeve from the HILGE assembly tool kit onto the shaft extension Use of HILGE assembly tools avoids causing any damage to the mechanical seal during further assembly 4 Spray the assembly sleeve with clean water MF 656 Fig 36 Assembly sleeve 5 Sli...

Страница 28: ...room Prior to installation Check the shaft and the counter ring seat for contamination and damage sharp edges Clean the parts or replace them as needed Check all O rings in the mechanical seal to make sure they are properly situated and correct as needed In order to reduce friction moisten all of the O ring s sliding surfaces with water Assembly 1 Slide the mechanical seal s counter ring 0433 00 a...

Страница 29: ...mpeller seat 4 Fit impeller 0230 00 MF 375 Fig 43 Impeller 5 Grease the thread of the impeller nut 0922 00 Use Klüberpaste UH1 96 402 MF 932 Fig 44 Impeller nut 6 Grease Nord Lock washer 0930 00 Use Klüberpaste UH1 96 402 MF 933 Fig 45 Nord Lock washer Grease Nord Lock washers as shown in fig 47 K 0255V1 Fig 46 Schematic drawing of Nord Lock washer 0230 00 impeller 0412 04 O ring 0922 00 impeller ...

Страница 30: ...0 use a socket spanner with plastic insert In this way you avoid damaging the impeller nut MF 664 Fig 51 Socket spanner with plastic insert 10 Tighten the impeller nut 0922 00 Lock the impeller using a centering wrench Torque M10 20 Nm M20 x 1 5 100 120 Nm MF 941 Fig 52 Impeller nut Centering wrench for impeller assembly Part No V 099 0230 0010 01 11 For open spring design only Unload the spring o...

Страница 31: ...it 16 Assemble upper and lower clamping ring 0501 00 01 by hand screwing clamp screw 0905 00 washer 0554 00 and hexagon nut 0920 00 MF 1053 Fig 56 Clamping ring 17 Adjust pump housing 0103 00 via discharge branch using a spirit level MF 1054 Fig 57 Pump housing 18 Tighten hexagon nut 0920 00 Torque M10 35 Nm Tap clamping ring into place with a plastic hammer MF 1055 Fig 58 Clamping ring ...

Страница 32: ... Fig 59 SUPER Shroud TM06 4817 4716 0 0 fgk feXc 0 0 0 0 0 fgk feXc 0 Piece Part No Designation Piece Part No Designation 4 0554 02 Washer 4 0901 02 Hexagon screw 4 0554 50 Washer 4 0904 20 Grub screw 2 0592 12 Support 4 0920 12 Hexagon nut 4 0592 13 Support 4 0920 81 Hexagon nut 4 0595 00 Buffer 4 0927 08 Cap screw 1 0680 00 Shroud ...

Страница 33: ...ausing contact noises Check for damage 7 Bearings defective 8 Insufficient excessive or incorrect lubricant in bearings 9 Motor cooling fan is defective 10 Foreign material in pump 1 Raise the liquid level on the suction side Open the isolating valve in the suction line completely 2 Vent the suction line or the pump and refill 3 Set the duty point according to the data sheet 4 Clean inspect and re...

Страница 34: ...kit 6 7 1 Contents and use The list below specifies the tools of the kit TM05 6455 5112 Item Definition of Items GEA Hilge HYGIA K I GEA Hilge HYGIA K II 1a Assembly sleeve 19 1b Assembly sleeve 28 2 Spray bottle 5 Ejector for mechanical seal stationary ring 6 Klüberpaste UH1 96 402 7 Plastic socket spanner insert SW 32 7 Plastic socket spanner insert SW 27 8 Optimal Paste TA 9 Socket spanner SW 2...

Страница 35: ...r inspection repair contract The pump please mark with a cross ___ was not used in liquids hazardous to health ___ was used for the following Please state the last liquid pumped if known The pump was carefully drained and also cleaned inside and out before it was shipped made available please mark with a cross ___ No special safety measures are required in the course of further handling ___ The fo...

Страница 36: ...iders of innovative equipment and process technology GEA Group is listed in the STOXX Europe 600 Index We live our values Excellence Passion Integrity Responsibility GEA versity G EA Company All rights reserved Subject to modifi cations GEA Deutschland Hilge GmbH Co KG Hilgestraße 37 47 55294 Bodenheim Germany Tel 49 6135 7016 0 Fax 49 6135 1737 hilge gea com gea com ...

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