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21

 

SECTION 14—Repair and Replacement 

 

14.1—General 

The following information covers in detail the proper method 

of removing various parts of the breaker in order to make any 
necessary repairs. This section includes only those repairs that 

can be made at the installation site on parts of the breaker 

that are most subject to damage. 

 

Important:  Upon completion of any kind of repair work, all 

interrupter and mechanism adjustments must be checked. 
 

Refer as needed to sections on mechanical and electrical 

adjustments. 

 

14.2—Replacement of Interrupter 

Assemblies 

Interrupters are supplied in complete interrupter assemblies 

which include the vacuum interrupter mounted in the 

interrupter support, the primary studs, and disconnect fingers. 

 
 

CAUTION:  

DO NOT ATTEMPT TO REMOVE OR REINSERT 

 THE VACUUM INTERRUPTER IN THE INTERRUPTER 

 SUPPORT ASSEMBLY.  SPECIAL TOOLS AVAILABLE AT THE 
FACTORY ARE REQUIRED. 
 

1.  Close the breaker and remove the coupling clamp, and 

clamp screws(8, 9, Figure 6). Hold hex projection (6, 

Figure 8) at the bottom of the operating rod insulator with 
a 1 inch wrench and loosen the adjacent lock nut with a 

3/4 inch wrench. Screw down the lock nut and the 

operating rod insulator until clear of interrupter rod. 

Remove the four bolts holding the pole assembly to the 

mechanism and remove the old pole assembly. 

 

2.  Set the new pole assembly in place and install the four 

mounting bolts. Set the pole assembly so that the 

distance between the primary studs and the studs on the 

adjacent pole is ten (10) inches center line to center line. 

 
3.  Screw the operating rod insulator up to mate with the 

base of the interrupter rod. Install coupling clamp. Tighten 

coupling clamp capscrews, then loosen them 1-2 turns. 

 

a.  With continuity indicator across the contacts, back off 

the operating rod until the contacts separate, 
(continuity indicator off). 

 

b.  Advance operating rod until contacts touch, 

(continuity indicator on). 

 

c.  Advance operating rod two and one-half (2-1/2) 

additional turns. 

 

d.  Tighten lock nut to 40-50 pounds/foot and the 

coupling clamp capscrews to 8-10 pounds/foot. 

 

 

 

 

e.  Check contact wipe - must be 0.160 – 0.185 inch (set 

all three phases before measuring). It is not 

necessary that all three poles have the same wipe 
measurement as long as all three poles fall within the 

specified limits. 

 

f.  Check contact gap - must be 0.595 – 0.655 inch. 

Adjust if needed per CONTACT GAP ADJUSTMENT 
in MECHANICAL ADJUSTMENT section. 

 

4.  If a new interrupter assembly is installed, check and 

adjust the wipe indicator (2, Figure 6) by bending the 

reference arm (11, Figure 6) to line up with erosion disk. 

 
5.  Perform the VACUUM INTERRUPTER INTEGRITY TEST 

as described in ELECTRICAL CHECKS section. 

 
 

WARNING:  

PRIMARY DISCONNECT WIPE CAN ONLY BE 

 CHECKED WHEN THE SWITCHGEAR IS DE-ENERGIZED. 
 

14.3—Primary Disconnect Fingers 

The primary disconnect finger assemblies can be removed 

by removing two roll pins which hold them in place on the 

primary studs. Finger contact surfaces should be coated with 

0282A2048P009 lubricant. 

 

14.4—Mechanism 

Pin Retaining Rings - These rings are widely used in the 

ML-20 mechanism to retain pins. They can be installed and 

removed with a pair of standard pliers. Reuse is not 

recommended. To remove, slowly squeeze the ears while 

pulling. To install, position in the pin groove and squeeze the 
installation ears closed leaving no more than 1/16 inch gap 

between ears. Retaining rings can be obtained from your local 

GE Sales Office by ordering part number 0282A2015G001. 

 

14.5—Control Switches 

Control switches may be removed from their mounting 

brackets by disconnecting the wires and removing the 

mounting hardware. When replacing the switches, check that 

the correct type normally open or normally closed, is used. 

Reinstall, wire, and adjust per DIMENSIONAL CHECKS - 

CONTROL SWITCH ADJUSTMENT. 
 

14.6—Trip Coil Replacement 

 TOOLS 

REQUIRED 

 5/16” 

Allen 

wrench 

 

 

Needle nose pliers 

 7/16” 

Socket 

wrench 

 7/16” 

Box/combination 

wrench 

 

1/4” 

Square drive ratchet 

 

1/4” 

Square 3” extension 

 

 

Loctite #271 or equivalent 

Содержание PowerVac

Страница 1: ...DEH 40368 Instructions g PowerVac Vacuum Circuit Breaker with ML 20 Mechanism ...

Страница 2: ...ment 12 Description Page SECTION 9 Electrical Checks 14 9 1 Electrical Operation 14 9 2 High Potential Test 14 9 2 1 Primary Circuit 14 9 2 2 Secondary Circuit 14 9 3 Primary Circuit Resistance 14 9 4 Vacuum Interrupter Integrity Test 14 9 5 Insulation Test 15 SECTION 10 Checking and Installing Breakers 16 SECTION 11 Maintenance 17 11 1 General 17 11 1 1 PowerVac Interrupter 17 11 1 2 Trouble Repo...

Страница 3: ... Toggle linkage positions of the ML 18 mechanism 25 15 Schematic of ML 18 mechanism 27 16 Typical wiring diagram for ML 18 mechanism 29 17 PowerVac breaker left front view 30 18 PowerVac breaker right rear view 30 19 Trip coil and linkage 31 20 Close coil linkage 32 21 Bottom view of the ML 18 mechanism 33 22 Negative interlock 34 23 Wipe spring compression 34 Table Page 1 Control Device and Volta...

Страница 4: ...tices such as OSHA publications National Electric Safety Code ANSI C2 National Electric Code and National Fire Protection Association NFPA 70B Electrical Equipment Maintenance must be closely studied and followed During actual work supervision should audit practices to assure conformance 1 2 Maintenance Excellent maintenance is essential for reliability and safety of any electrical equipment Maint...

Страница 5: ...nts of each shipping package are listed on the Master Packing List In addition this list includes the number of the shipping crate in which miscellaneous parts needed to install and operate equipment such as hardware contact lubricant touch up paint breaker closing devices etc are located Normally such devices are packed in a cardboard carton B Inspecting for Damage All equipment leaving the facto...

Страница 6: ... close button then the manual trip button The indicator flags on the front of the breaker should show OPEN and DISCHGD All mechanical and electrical checks should be completed before putting breakers in service 4 2 Interlocks Each PowerVac vacuum circuit breaker is provided with the following interlocks 4 2 1 Rating Interference Plate This interlock 1 Figure 2 permits only a breaker with a matchin...

Страница 7: ...linkage connected to the cross shaft extends a détente angle 3 Figure 17 out through the left side of the mechanism frame when the breaker contacts are in the closed position If the breaker is in the CONNECT or DISCONNECT TEST position in the metalclad the détente angle locks into the racking mechanism to prevent access to the hex section of the racking screw 4 2 5 Closing Spring Gag Interlock The...

Страница 8: ... view C mounted within the charging arms oscillates with the charging arms Starting from its rear most position as the charging arms rotate forward a spring forces engagement of the driving pawl with a tooth of the ratchet wheel The ratchet wheel is advanced by the rotating charging arms and pawl assembly Advancement of one tooth spacing is provided for each oscillation of the system The ratchet m...

Страница 9: ... in Figure 16 Check the wiring diagram supplied with the actual circuit breaker for its wiring The close spring charging motor circuit is established through the CL MS close latch monitor switch switch if the close latch is reset the SM LS spring motor limit switch if the closing spring is discharged and the IL MS Negative Interlock Monitoring Switch When the closing spring is charged the SM LS in...

Страница 10: ...osing To manually slow close the breaker contacts install the closing spring gag as described above and push the manual close button 11 Figure 3 Then put the manual charge handle on the manual charge lever and move the handle up and down The breaker will be fully closed when the spring charge indicator shows CHARGED CAUTION WITH THE GAG PLATE INSTALLED THE BREAKER CLOSED AND OPENING SPRINGS CHARGE...

Страница 11: ... shown in Figure 7 Using a reference block make a mark on the tape near the top on all three poles It is also advisable to put a reference mark on the tape to identify to which pole the tape is applied Remove the closing spring gag plate and close the breaker Using the same procedure as above re mark the tape This new mark will be near the bottom of the tape Trip the breaker remove the tapes and r...

Страница 12: ...er the full plunger travel To check the trip coil plunger gap adjustment the breaker is to be closed with the closing spring discharged Dimension T between the plunger button and the coil housing should be between 0 20 and 0 25 inch This dimension is obtained when the trip plunger button is depressed until resistance is felt If the breaker is equipped with an optional second trip coil use same pro...

Страница 13: ...13 Figure 10 Control switches LCS Switch ...

Страница 14: ...uit Remove the wire connecting the secondary disconnect pins and reconnect the motor leads 9 3 Primary Circuit Resistance A resistance check of the primary circuit may be made with the breaker closed Use a low resistance measuring instrument rated 100 amperes which measures in microhms The 100 ampere reading should be 25 or less microhms for a 600 1200 or 2000 amp Breaker when connected across the...

Страница 15: ...MAL X RADIATION WILL BE PRODUCED Although a AC hi potential test is recommended for checking the vacuum integrity a DC hi potential test can also be conducted on the vacuum interrupters at 50 kV and held for 10 seconds with the restrictions noted as follows No attempt should be made to try to compare the condition of one vacuum interrupter with another nor to correlate the condition of any interru...

Страница 16: ...HE BREAKER WILL NOT CLOSE ELECTRICALLY RECHECK THE 52 LCS ADJUSTMENT IF CONTROL POWER IS NOT AVAIL ABLE PUSH THE MANUAL CLOSE BUTTON AND RECHARGE THE CLOSING SPRING MANUALLY SPRING CHARGING WILL OCCUR AUTOMATICALLY IF CONTROL POWER IS CONNECTED With the breaker in the CLOSED condition attempt to install the racking crank The racking crank should be blocked by the POSITIVE INTERLOCK Trip the breake...

Страница 17: ... no load or 200 normal load switching operations Mild service conditions are defined as an environment in which the switchgear is protected from the deleterious effects of conditions such as Salt spray Changes in temperature that produce condensation Conductive and or abrasive dust Damaging chemicals and fumes Vibration or mechanical shock High relative humidity 90 Temperature extremes below 30 C ...

Страница 18: ... a visual inspection of the breaker Check for loose or damaged parts 2 Perform slow closing operation described under MECHANICAL CHECKING AND SLOW CLOSING 3 Check the erosion indicator and the wipe and gap as described under DIMENSIONAL CHECKS 4 Perform the vacuum interrupter integrity test as described under ELECTRICAL CHECKS 5 Lubricate the breaker operating mechanism as described under LUBRICAT...

Страница 19: ... six volts DC and one ampere through the vacuum interrupter contact to indicate closed or open condition Typical time ranges vary with coil voltage but nominal values are Initiation of trip signal to contact parting 5 Cycle Breaker 32 45Milliseconds 2 Milliseconds Maximum Pole Spread Initiation of close signal to contact closing 45 75 Milliseconds DC Control Voltage 35 65 Milliseconds AC Control V...

Страница 20: ...g assemblies A change in opening speed affects the closing speed Reference Figure 12 The operating speeds for a 5 cycle breaker are as follows Operation Operation Operation Operation Feet Per Second Feet Per Second Feet Per Second Feet Per Second Open 4 3 5 6 Close 2 6 3 9 V I STOP CENTER PHASE Figure 12 Contact gap adjustment ...

Страница 21: ...nuity indicator on c Advance operating rod two and one half 2 1 2 additional turns d Tighten lock nut to 40 50 pounds foot and the coupling clamp capscrews to 8 10 pounds foot e Check contact wipe must be 0 160 0 185 inch set all three phases before measuring It is not necessary that all three poles have the same wipe measurement as long as all three poles fall within the specified limits f Check ...

Страница 22: ...itch Replacement With the breaker open and the closing spring discharged remove retaining clip from auxiliary switch shaft Observe and make of the direction of the index mark on the end of the shaft and the position of the operating link in relation to the stop screw Remove mounting hardware securing auxiliary switch to mechanism plate Slide auxiliary switch and shaft out of operating link Before ...

Страница 23: ...ch wrench Refer to 4 Figure 6 Adjust by rotating the operating rod insulator The thread is 1 2 13 and each turn will give about 0 076 inch change in primary wipe Screw the operating rod insulator toward the interrupter to increase wipe 4 After setting the contact wipe on each phase torque the operating rod locknut 4 Figure 6 to 40 50 pounds foot while holding the hex projection 6 to prevent the op...

Страница 24: ...ANCE ITEM Figure 13 Spring Discharge Interlock The breaker should be open with the closing spring charged 1 Back off 1 4 inch linkage adjusting screw 2 While holding roller at 0 995 inch dimension advance adjusting screw to just touch interlock lever 3 Check that spring discharges with roller at 0 561 inch minimum dimension 4 Close latch must reset as indicated 16 7 Negative Interlock THIS INTERLO...

Страница 25: ...d on next page A Breaker open spring discharged 1 Output crank 2 Jackshaft 3 Trip latch 4 Trip roller 5 Closing roller 6 Trip link 7a Closing toggle 7b Closing toggle 8 Prop 9 Closing cam 10 Prop spring 11 Linkage return spring NOTE Shading indicates fixed pivots B Breaker open spring charged ...

Страница 26: ...26 Figure 14 Continued C Breaker closed spring discharged D Breaker closed spring charged ...

Страница 27: ... 14 Bell cranks 4 Charging arms 15 Opening springs 5 Ratchet wheel 16 Wipe springs 6 Driving pawl 17 Auxiliary switch 7 One way clutch 18 Trip solenoid 8 Close latch 19 Trip latch 9 Close cam 20 Over travel stop 10 Close roller 21 Latch check switch 11 Prop 22 Gear motor 23 Manual trip button Continued on next page ...

Страница 28: ...28 Figure 15 Continued Partial View A Partial View B Partial View C Partial View D Partial View D ...

Страница 29: ...29 Figure 16 Typical wiring diagram for ML 20 mechanism ...

Страница 30: ...ngle 2 Track rollers 3 Positive interlock bar 4 Closing spring discharge roller 5 Negative interlock roller 6 Rating interference plate 7 Front cover 8 Racking engagement lever 9 Secondary coupler Figure 18 PowerVac breaker right rear view 7 8 2 4 9 6 8 7 8 2 3 5 1 ...

Страница 31: ...31 Figure 19 Trip coil and linkage 1 Trip coil 2 Closing spring 3 Trip linkage adjusting rod and nut 3 1 2 ...

Страница 32: ...32 Figure 20 Close coil linkage 1 Close linkage adjusting nut 2 Close linkage adjusting rod 3 Link to close latch actuator 1 2 3 ...

Страница 33: ...SM LS motor control switch 4 Spring charging motor 13 LCS latch checking switch 5 Trip coil 14 CL MS close latch monitor switch 6 Close coil 15 Stationary auxiliary switch operator 7 Ratchet wheel 16 Close latch adjustment screw 8 Closing cam on 0 1 2 breakers only 9 52Y relay 17 Close linkage pivot 3 4 6 1 11 10 9 2 12 8 16 13 2 17 7 15 ...

Страница 34: ...er making contact with adjusted trip coil rod CAUTION This is a safety feature not a routine maintenance item Figure 22 Negative interlock A change in the setting of the close latch stop bolt will affect the adjustment of the spring discharge interlock Figure 23 Spring wipe 34 ...

Страница 35: ...E SEE SECTION 8 6 12 TIMING SEE SECTION 12 19 CONTACT SPEEDS SEE SECTION 13 20 TABLE 3 ADJUSTMENTS ITEM BREAKER CL SPRING OP SPRING MEASUREMENT PG CONTACT WIPE CLOSED CHARGED CHARGED ADJUST OPERATING ROD TO OBTAIN REQUIRED DIMENSION 23 CONTACT GAP OPEN DISCHARGED DISCHARGED ADVANCE OR RETARD GAP ADJUSTING NUTS TO SET GAP 23 CONTACT EROSION CLOSED DISCHARGED CHARGED ALIGN REFERENCE TAB WITH BAND ON...

Страница 36: ...rupter 17 Primary Insulation Parts 17 Service Conditions 17 Transfer Finger Wear 17 Measurements Table 2 35 Mechanical Adjustments Close Coil Plunger 24 Close Latch Stop Bolt 24 Contact Gap 23 Negative Interlock 24 Spring Discharge Interlock 24 Trip Coil Plunger 24 Wipe Adjustment 23 Mechanical Checking and Slow Closing 9 10 Mechanism 17 21 33 Motor Replacement 22 N Negative Interlock 24 34 Negati...

Страница 37: ...tion to Ground Internal Insulation to Ground Insulating Medium Isolating Contact Bushing Interrupter Seals Gaskets Air System SF6 System C T Resistor Sw or Aux Int Voltage Grading Device Line Terminals Compressor Heater Electrical Controls Wiring Operating Mechanism Mechanical Linkage Other _______________________________________________ ____________________________________________________________...

Страница 38: ... during and after failure 4 Oscillograms attach with explanation interpretation 5 Attach a description of the exact position of all mechanical components from the control solenoid through all interrupter contacts as applicable photograph each in detail before mechanisms are moved supply copies of photos with report 6 Describe arc damage and location of arc products relative to valve seals photogra...

Страница 39: ...Intentionally Left Blank ...

Страница 40: ...nance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the General Electric Company g GE Electrical Distribution Control General Electric Company Switchgear Business Department 510 East Agency Road West Burlington Iowa 52655 DEH 40368 1100 2000 General Electric Company ...

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