GE Custom 8000 Скачать руководство пользователя страница 11

GE Industrial Control Systems  GEEP-124-I           Copyright 1997,1998 The General Electric Company, USA

11

GEEP-124-I  Horizontal Induction Motor

WPI, Antifriction Bearing

Wiring and Grounding

WARNING

: MOTOR AND CONTROL WIRING,

OVERLOAD PROTECTION AND GROUNDING
SHOULD BE IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE AND
CONSISTENT WITH SOUND LOCAL
PRACTICES.
FAILURE TO OBSERVE THESE CAUTIONS
MAY RESULT IN DAMAGE TO THE
EQUIPMENT, INJURY TO PERSONNEL, OR
BOTH.

Power connections

The stator winding is terminated in the power

terminal box. Connections to the stator wiring should be
made in accordance with the stator connection diagram
for the machine or with the connection diagram shown
on the main nameplate. The stator is wound to produce
clockwise rotation, facing opposite drive and when the
phase sequence of the applied voltage is T1, T2, and T3
(i.e. when the phases of the supply voltage connected to
the power leads reach positive maximum in that time
order.). The direction of rotation can be changed by
reversing any two of the connections. However, the
machine should always rotate clockwise viewed from the
opposite drive and unless it was specifically sold for
opposite or dual rotation, since the fans, or other
devices, may be directional. Machines Furnished with a
single direction of rotation have an arrow on the drive
end. If the owner desires to operate the motor in opposite
standard rotation, first check the factory for suitability
through the nearest General Electric office.

Before any electrical connections are made

between the machine and the owner’s power or
accessory cable or wire, it is desirable to check the
insulation resistance of the winding to determine if the
winding is sufficiently dry for safe operation. See the
section entitled Insulation Resistance on page 15. This
check may prevent having to break the electrical
connections later.

The stator winding leads are terminated with

connectors for bolting to corresponding connectors on
the cable from the owner’s power supply. The bolted
connections should be adequately insulated, phase-to-
phase and to ground.

The rotor winding of wound-rotor induction

motors is terminated on the collector rings. External
connections to the brush rigging should be made in
accordance with the rotor connection diagram for the
machine or with the connection diagram supplied on the
inside of the collector cover. The rotor-winding amperes
at rated horsepower with the slip rings shorted (i.e., no
external impedance in the rotor circuit), is shown on the
nameplate as Secondary Amperes. The ring-to-ring
voltage of the rotor winding at locked rotor, is shown on
the motor nameplate as Secondary Volts. Note that the
machine should not be plugged for braking or other
reasons, by control external to the motor unless the
machine has been ordered as suitable for such duty.
Plugging will increase the ring-to-ring voltage to twice
that on the nameplate. Therefore, the rotor insulation
must be designed for this higher level. Questions
concerning this should be referred to the nearest General
Electric office. Care should be taken to assure that
insulation containing silicon is not used for the
secondary conductors. A small amount of silicon in the
area will greatly accelerate brush wear.

Accessory connections

Depending upon the specific equipment

furnished, (see outline nameplate) the machine may
include any of the following accessories:

 

 

 

Stator winding resistance temperature
detectors, 2 per phase

 
 

 

Bearing resistance temperature detectors.

 
 

 

Copper-constantan bearing thermocouples

 
 

 

Bearing temperature readout capability

 
 

 

Bearing temperature alarm and shutdown
contact capability

 

 

Space heaters, with either 220C or 120C
maximum surface temperature

 
 

 

Stator winding thermostat

 

DLCGEEP-124-I/000, Approved, 2016-11-11, CampinasDM

Содержание Custom 8000

Страница 1: ...or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to GE Industrial Control Systems Custom 8000 is a registered trademar...

Страница 2: ...Storage 5 Installation 7 Alignment and Coupling 9 Wiring and Grounding 11 Operation General 13 Maintenance General 19 Maintenance Grease Recommendation 23 Maintenance Drive End Bearing 25 Maintenance...

Страница 3: ...to machinery with high noise levels use proper care and procedures in handling lifting installing operating and maintaining the equipment before operating replace any covers that have been removed for...

Страница 4: ...following National Electrical Manufacturers Association 2101 Street N W Washington DC 20037 American National Standards Institute 1430 Broadway New York NY 10018 Attention Sales Department The Institu...

Страница 5: ...SONNEL OR BOTH Always lift or move the unit with all assembly bolts screws and studs in place secured with the shaft clamp in position when supplied supplied on machines with sleeve bearings only Mach...

Страница 6: ...storage must be protected from moisture condensation on the windings and other critical parts To prevent condensation energize the machine s space heaters to keep the machine temperature above the ro...

Страница 7: ...F SUPPLIED SHOULD NOT EXCEED 80 PERCENT OF THE IGNITION TEMPERATURE REFER TO FACTORY FOR INFORMATION ON SURFACE TEMPERATURE DUST AND OR LINT SHOULD NOT BE ALLOWED TO BUILD UP AROUND THE SURFACE OF THE...

Страница 8: ...be firmly attached to the foundation to withstand the applied torques and normal vibration forces It is also imperative that they be supported evenly on the foundation and be located in a level plane...

Страница 9: ...nufacturer If a machined vertical surface is not accessible on one or both coupling halves feeler or block gauges may be substituted for the two dial indicators in performing the angular alignment che...

Страница 10: ...Fig 2 Mark the locations of the indicating button with a visible mark Set the two dial indicators to zero Then with each coupling a full end float rotate the two coupling halves in 90 degree increment...

Страница 11: ...5 This check may prevent having to break the electrical connections later The stator winding leads are terminated with connectors for bolting to corresponding connectors on the cable from the owner s...

Страница 12: ...ide of the accessory terminal box cover This gasketed cover should be kept closed to prevent the entrance of moisture dust and conducting particles The gasketed cover should be kept closed to prevent...

Страница 13: ...sulting unbalance in currents will in general be significant For example the locked rotor current will be unbalanced by the same percentage as the voltage but at operating speed the percentage unbalan...

Страница 14: ...RESULT IN INJURY TO PERSONNEL Insulation resistance is determined by applying a dc voltage typically 500 or 1000 Volts across insulation measuring the current flow after the voltage has been applied f...

Страница 15: ...oubling the insulation resistance for each 10C reduction in temperature for conditions above the dew point It has been found to be reasonable for new windings The polarization index is frequently help...

Страница 16: ...red Initial test run The starting current of a motor is several times the rated current This starting current causes the windings to heat at a much higher rate than normal and causes the windings to h...

Страница 17: ...nce with NEMA Standard MG 1 20 52 and MG 1 20 53 to be within the following limits unless otherwise specified in the sales contract Speed RPM Maximum Peak to Peak Amplitude Inches on Bearing Housing M...

Страница 18: ...rent forces on the winding end turns are many times greater than the normal condition For the above reasons the frequency of starts and the magnitude of rotational inertia of the connected load must b...

Страница 19: ...repairs in the course of its life it is recommended that they be done in a General Electric Service Shop WARNING BEFORE INITIATING MAINTENANCE PROCEDURES DISCONNECT ALL POWER SOURCES TO MACHINES AND A...

Страница 20: ...n will vary with the item being inspected and with the severity of local environmental conditions Certain items such as winding temperature bearing temperature and vibration amplitude should be monito...

Страница 21: ...ndicate its general condition and allows room for cleaning with a flexible vacuum hose When the rotor is removed on a less frequent schedule more of the winding is accessible For a routine inspection...

Страница 22: ...are required for drying a winding with circulating current The winding should be thoroughly cleaned in order to remove dirt and contamination as an important part of the program to increase the insul...

Страница 23: ...located on the outboard side of the end shield at the bottom of the bearing housing and make certain that the grease relief hole is free of hardened grease The grease fitting is located at the end of...

Страница 24: ...hing liquid through the housing while the machine is operating Flush until no grease comes out with the liquid For flushing use hot mineral oil not more than 100 C or 212 F 4 Continue the cleaning by...

Страница 25: ...though high quality design and workman ship are incorporated in a bearing it sometimes becomes necessary to remove if for maintenance It is for this reason that the following instructions are include...

Страница 26: ...th Reassembly of the bearing should be performed in the following manner 1 Inspect the bearing housing and related parts for foreign material Clean if necessary 2 The machined fits and critical surfac...

Страница 27: ...acement Even though high quality design and workman ship are incorporated in a bearing it sometimes becomes necessary to remove if for maintenance It is for this reason that the following instructions...

Страница 28: ...hould be performed in the following manner 1 Inspect the bearing housing and related parts for foreign material Clean if necessary 2 The machined fits and critical surfaces of the end shield bearing h...

Страница 29: ...IS RECOMMENDED TROUBLE SHOOTING CHART Trouble Possible Cause Action Motor will not start Power not connected Connect power to control and control to motor Check contacts Low Voltage Check motor namepl...

Страница 30: ...e Overheating Overloaded Measure loading with ammeter and compare with full load current on nameplate Reduce load Electrical load unbalance Check for voltage unbalance or single phasing Restricted ven...

Страница 31: ...nd up or damaged Replace seals Bearings Noisy or Vibrating Defective bearings or rough journal Replace bearings or resurface shaft antifriction type Wrong grade of grease Remove old grease and relubri...

Страница 32: ...t and repair Synchronous generator Failure of the machine to Wrong connections Check stator rotor and exciter connections check regulator wiring produce rated output Open circuits Test by ring out cir...

Страница 33: ...al Induction Motor WPI Antifriction Bearing BOLT TIGHTENING REFERENCE Bolt size Torque in LB FT Dry Lubricated 1 4 20 8 7 5 16 18 17 14 3 8 16 30 23 7 16 14 50 38 1 2 13 75 56 5 8 11 150 112 3 4 10 26...

Страница 34: ...sential parts which may deteriorate at an unpredictable rate over a period of time for which the mode of failure is more subtle Air filters used to remove dirt should be inspected and cleaned periodic...

Страница 35: ...al Application or Multiple Units Full Protection one set of each item as originally supplied First Seven Items in 1 as applicable Rotor Stator Exciter Rotor Exciter Stator Synchronous Machines only Re...

Страница 36: ...relative location of the drive motor and driven equipment should permit belt or chain tightening or loosening The belt sheave gear sprocket should be mounted as close to the motor end shield as reaso...

Страница 37: ...nstruction which permits easy maintenance without sacrificing strength or rigidity These motors have received special inspection during the manufacturing and assembly operations to assure that all par...

Страница 38: ...Bearing Cap 19 Bearing Insulation 20 Antifriction Bearing 21 Cover 22 Bearing Locknut Assembly 23 End Shield Gasket when used 24 Upper Half End Shield 25 Air Deflector 26 Fan 27 Dowel Pin 28 Heater F...

Страница 39: ...the stator core where it is directed upward into the top cover In a dripproof machine cooling air enters the frame through openings in the end shields The air is then directed by the air deflectors in...

Страница 40: ...mental laminations punched from magnetic silicon steel The punchings are accurately positioned and stacked to maintain a true stator bore The core is build up axially with packets of punchings separat...

Страница 41: ...GE Industrial Control Systems GEEP 124 I Fort Wayne Indiana46802 41 DLCGEEP 124 I 000 Approved 2016 11 11 CampinasDM...

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