GCC Technologies LaserPro X500 III-80Y Скачать руководство пользователя страница 18

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Chapter III - Mechanical Overview

Please take some time to familiarize yourself with this section regarding the mechanical overview
of the LaserPro X500 SERIES. References will be made back to the different parts of the
LaserPro X500 SERIES in later sections.

3.1 Front View

3.2 Top View

Control Panel

Laser Key Switch

Emergency

Stop Button

Front Door

Right Shoulder

Left Shoulder

SmartEXT™

Pass-Through

Door (Front)

Содержание LaserPro X500 III-80Y

Страница 1: ...0 232001260G 10...

Страница 2: ...the LaserPro X500 SERIES is clearly on the cutting edge of all laser systems GCC understands that a creative technical background is the key to successful growth in the ever changing information econo...

Страница 3: ...l 27 4 1 10 Connecting the Computer 29 4 1 10 1 Networking Connectivity Setup 29 4 1 10 2 Ethernet Connectivity Setup 32 4 2 Graphics Software Setup 38 4 2 1 Recommended Computer Configuration 38 4 2...

Страница 4: ...ter Quality 107 Chapter VII Optional Items 110 7 1 Fume Extraction System Option 110 7 2 SmartGUARD Fire Alarm Option 111 7 3 Honeycomb Table Aluminum Grid Cutting Table 113 Chapter VIII Basic Mainten...

Страница 5: ...equipped with a safety interlock system utilizing magnetic sensors on the top and side access doors laser activation and door LED lights on the control panel The magnetic sensors will deactivate the...

Страница 6: ...ocations on the machine Product Label This label is located at the right back side of machine All the product information such as Serial Number Model Numbers Laser Power and Electric power can be foun...

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Страница 9: ...8 232001260G 10 CDRH Label This label indicates the class level of CDRH...

Страница 10: ...e paths should be careful of possible injury while machine is working Emergency Stop Label This label indicates the emergency stop button You can find this label on the right upper side of the machine...

Страница 11: ...y result in physical burns and severe eye damage Proper use and regular maintenance of this machine is important to the safety of all people in the immediate area Prior to operation carefully read and...

Страница 12: ...er module Do not attempt to remove or modify any component of the machine s laser interlock safety system Ensure the immediate work area of the machine is well ventilated Odors vapors and dust are byp...

Страница 13: ...lative humidity remains between 30 40 Select a location in which there is a short direct path to a fume exhaust system Set the LaserPro X500 SERIES on a floor surface that is completely even Make sure...

Страница 14: ...ain assistance when loading and unloading the shipping crate NOTE Please save the original shipping crate If the machine must be returned for product servicing it will need to be packed in its origina...

Страница 15: ...01260G 10 Step 4 Take out the wooden holding stick Step 5 Loosen and remove the pink packing strips by pushing the lock on the strip down and then pull it out towards the top before you can loosen the...

Страница 16: ...hem out of the crate and then turn them upside down Step 7 Put the boards at each end of the crate base to form a ramp Step 8 Remove the wooden block from the crate base and then unscrew the four hold...

Страница 17: ...ded within the shipping crate If any of the following items are missing immediately contact your local GCC distributor Item Quantity Main Power Cord Power installation requires a certified electrical...

Страница 18: ...regarding the mechanical overview of the LaserPro X500 SERIES References will be made back to the different parts of the LaserPro X500 SERIES in later sections 3 1 Front View 3 2 Top View Control Pane...

Страница 19: ...18 232001260G 10 3 3 Right Profile View 3 4 Left Profile View Access Panel Mirror 1 Power outlet Main Board Module Data Interface...

Страница 20: ...19 232001260G 10 3 5 Rear View Exhaust Hose Connector SmartEXT Pass Through Door Rear Laser Tube Module Air Assist Valve...

Страница 21: ...e NOTE Make sure to supply 200 240V of electricity to the LaserPro X500 SERIES 4 1 2 Power Cable Connection 4 1 3 Hose Connector Powerful down vacuum will increase the cutting edge quality and the suc...

Страница 22: ...liminate harmful and potentially damaging moisture from the laser optics maximizing laser optic life In addition the air compressor provides the optimal air flow to the SmartAIR nozzles to minimize fl...

Страница 23: ...ug the air compressor s power cord A into the AC power socket 6 Plug the male end of power cord B to the AC power socket and the female end to an external power outlet on laser system 7 Take the unatt...

Страница 24: ...ir 2 With the SmartAIR nozzle and air compressor properly installed and operating all configurations and settings relating to air assist functions are controlled through the LaserPro X500 SERIES print...

Страница 25: ...w you some basic tubing connection follow the steps to connect the water chiller with laser system NOTE 1 Water chiller setups need to be handled by professional technician End users cannot process by...

Страница 26: ...ZLE ADJUSTMENT 1 Clockwise Nozzle moves closer to the material surface to have a direct and stronger air blowing force on the material 2 Counter clockwise Nozzle moves away from the material surface t...

Страница 27: ...n doing thick material cutting 4 1 7 Knife shaped Cutting Table Unique cutting table with tipped bars that can be easily adjusted without tools to create different levels of working depths The cutting...

Страница 28: ...te focusing distance User can make sure that the focal distance is set correctly The focus distance can be adjusted by adjusting the position of the Knife shaped Cutting Table to cover bigger distance...

Страница 29: ...e up and down to fine tune the focal distance till the tip of focus tool just touches the surface of work media The optimal focus distance plays one of the key role of cutting result Insert the manual...

Страница 30: ...instructions on how to properly setup your optional accessories These should be setup prior to working with your LaserPro X500 SERIES 4 1 10 1 Networking Connectivity Setup GCC laser engraver is buil...

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Страница 33: ...the LAN port of GCC laser engravers and turn on machine Step 2 Navigate the control panel through F4 Function Machine Setting LAN Setup Wizard DHCP OFF Step 3 Navigate the control panel through F4 Fu...

Страница 34: ...Panel Network and Internet Network Connections of computer right click mouse on the connected internet device and choose Properties Step 6 Choose the Internet Protocol Version 4 TCP IPv4 and click Pro...

Страница 35: ...es and choose OK Note the IP address 192 168 3 X X value can be 1 255 while can t be the same number as machine control panel setting in step 4 Step 8 Go to Control Panel Device and Printers of comput...

Страница 36: ...35 232001260G 10 Step 9 Select Add Pot under Ports tab and follow the instruction to enter the TCP IP information in laser machine s control panel in step 4...

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Страница 39: ...RIES drivers are designed for Windows 2000 7 or newly developed operating systems 4 2 2 Installation of the LaserPro Print Driver 1 Insert the LaserPro CD 2 From the auto run menu select X500 SERIES L...

Страница 40: ...ware printer selection area or from the Windows Control Panel Printers and Faxes section 10 At the Printer Sharing screen select Do not share this printer and click Next to continue 11 Select No when...

Страница 41: ...oftware which allows you to install Windows OS in MAC computers and run Windows based software under MAC computer and output with GCC print driver 1 Purchase Parallels Desktops on its official website...

Страница 42: ...41 232001260G 10 4 Enter your Mac OS X User Name and Password then press OK 5 Press Active 6 Press OK when activation is complete...

Страница 43: ...42 232001260G 10 7 Register Parallels Desktop 8 Press Register and OK to complete the installation of Parallels Desktop 9 Open Parallels Desktop in the Applications folder then choose File New...

Страница 44: ...43 232001260G 10 10 Press Install Windows from DVD or image file then press continue to install windows OS 11 Select CD ROM drive with the Windows installation CD 12 Enter the Windows OS product key...

Страница 45: ...is complete the windows OS installation procedure will start automatically 15 Windows OS installation is complete then you can refer to 4 2 5 Installation of the LaserPro Print Driver to install GCC L...

Страница 46: ...45 232001260G 10 4 2 4 Using Autodesk Inventor with GCC LaserPro machine 1 Start drawing 2 Delete border and title block by right clicking on sheet1 and selecting delete...

Страница 47: ...ng area can be found on the paper tab of the windows driver 4 Start sketch 5 Engraving a Finish sketch b Right click on sketch and select properties c Line Type By Layer d Line Weight By Layer e Set c...

Страница 48: ...ngs and another with all the cuts to do so properly 4 2 5 Using eCut Plug in with GCC LaserPro Machine eCut is an inexpensive and powerful plugin work under CorelDRAW or Illustrator software with GCC...

Страница 49: ...r chiller then restart the LaserPro X500 SERIES 5 1 Using the Hardware 5 1 1 Adjusting the LCD Display Screen s Contrast Setting Depending on the lighting of your immediate work area you may need to a...

Страница 50: ...either the top lid or external pass through doors on the LaserPro X500 SERIES are open or improperly closed POWER The power light will illuminate when the LaserPro X500 SERIES is powered on LASER The...

Страница 51: ...l buttons adjust the value of that particular selection Enter Confirms the current selection Start Stop Allows you to start or stop engraving jobs once those jobs have been successfully loaded onto th...

Страница 52: ...e LAN Setup Wizard Main Work Page Machine Setting Page Link DLink Page Red Beam Save Position Vector Mode Carriage Lock File Save Mode Command Mode Functions Page File Information Page SmartGUARD Scal...

Страница 53: ...ome base for when navigating through the various functions of the control panel This will be the page that is displayed when you are processing your jobs This page contains specific job information su...

Страница 54: ...et Table Down Set Red Beam Carriage Lock Set Command Mode Save Position Flash Memory Set File Save Mode Set Vector Mode Tune Image Power Set Laser Wattage Set Fine Mode Other Reset Machine Information...

Страница 55: ...o a single job queue for processing File Management Page Relevant Buttons Function F1 Back Back to previous page F2 Link Go to the Link DLink Page F3 D All Delete all loaded jobs F4 Del Delete the sel...

Страница 56: ...displays the job number of the previous file in the job queue sequence The second column after the file name displays that job s next file in the job queue sequence First and last jobs in the job seq...

Страница 57: ...to change raster vector speed and power settings for the selected job File Information Page Relevant Buttons Function F1 Back Back to previous page F4 Edit Go to the File Management Edit Page for the...

Страница 58: ...r from the LaserPro X500 SERIES Vector Pen 1 16 Vector Power 0 0 100 Vector Speed 0 0 100 Vector PPI 30 1524 Power Ramp YES NO File Edit Vector Page Relevant Buttons Function F1 Back Back to previous...

Страница 59: ...e Save Position Set File Save Mode Set Vector Mode Set Laser Wattage Other and Reset Machine Setting Page Relevant Buttons Function F1 Back Back to previous page Directional Scroll through the menu se...

Страница 60: ...rriage Free to NO will lock the laser carriage and movement or positioning can only be done by the control panel Carriage Free YES NO Carriage Free Page Relevant Buttons Function F1 Back Back to previ...

Страница 61: ...Regardless of which format you will be working with both output formats are supported Mode Default HPGL Vector Pen 1 16 Vector Speed 0 0 100 Vector PPI 0 0 100 Power Ramp YES NO Set Command Mode Page...

Страница 62: ...cts positioned away from the default start position top left of the work table Recall Position To recall the saved position simply go to Functions page and press F4 again to recall the saved position...

Страница 63: ...ng process Setting File Save to YES will retain all job files on the LaserPro X500 SERIES even after each job has been processed File Save YES NO File Save Page Relevant Buttons Function F1 Back Back...

Страница 64: ...em s default is Fine Vector mode sacrificing some speed for higher quality Modes Quality Production Speedy Slower speeds higher quality Faster speeds lower quality Set Vector Mode Page Relevant Button...

Страница 65: ...etting page to scroll between different columns to enter the address and use Up or Down keys to change the numbers DHCP NO OFF Please refer to Chapter 4 1 3 for ethernet connectivity setup in Windows...

Страница 66: ...ack Back to previous page F4 Save Save your current settings Directional Adjust the X axis scaling numbers Directional Adjust the Y axis scaling numbers Start Stop Back to Main Work Page Auto Focus In...

Страница 67: ...set to the 3 second position the SmartGUARD will start an alarm and automatically stop laser firing after detecting a fire for 3 seconds Stow Carriage This function will decide if the lens carriage st...

Страница 68: ...nds of the SmartAIR air assist after the point of laser firing Language ENGLISH others dependent on Firmware Unit METRIC ENGLISH EOF Alarm YES NO Air Delay 1 100 seconds TIP Depending on the material...

Страница 69: ...e machine Reset Page Relevant Buttons Function F1 Back Back to previous page Directional Scroll through the menu selections Enter Perform the selection Start Stop Back to Main Work Page Main Work Page...

Страница 70: ...the menu Machine Information Page The Machine Information Page allows you to view information regarding the system such as the GCC logo machine name firmware version and other information Machine Inf...

Страница 71: ...e the LaserPro X500 SERIES is set as the default printer before proceeding to the page and layout setup Ensure that the LaserPro X500 SERIES has been selected as the DEFAULT PRINTER You can do so by g...

Страница 72: ...le of how to set the Page Setup and Orientation in the graphics software CorelDraw is the designated graphics software used for this example For other graphics software you will need to access the cor...

Страница 73: ...om your graphic software s Color Management page Disable Color Management or set Color Management to Off Corel Draw Example Color Management The following is an example of how to properly disable Colo...

Страница 74: ...f your graphics software you are ready to configure the details of your actual job through the LaserPro X500 SERIES Print Driver The LaserPro X500 SERIES print driver allows you to adjust your engravi...

Страница 75: ...nce Page Paper Page Language Page TIP The following sections describe the specific functions for each of the settings found in the LaserPro X500 SERIES Print Driver If you are new to laser engraving i...

Страница 76: ...the PEN menu Please refer to the next section of the details regarding the PEN functions The resolution and depth of these halftone areas can be adjusted with the DPI setting found on the Options pag...

Страница 77: ...mode will enable the Stamp page on the X500 Print Driver allowing you to adjust advanced stamp related settings Raster Stamp Mode Select this mode when you would like to engrave image on stamps The R...

Страница 78: ...laser engraving process when you select Print from your graphic software program If Print Immediately is not checked then selecting Print will transfer the job file to the LaserPro X500 Series system...

Страница 79: ...lated output of the job An estimated working time will also be shown Please make sure to set the file printing option to print to file in order to activate the Preview function Below use GCC Spirit LS...

Страница 80: ...232001260G 10 79 Enter filename After entering the filename and pressing ok the Preview screen will be shown The output file can be previewed and a simulated working time of the job is also displayed...

Страница 81: ...u load previously saved print driver parameters Original This function will load the print driver s original factory parameter settings Save To Default This function allows you to save your current pr...

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Страница 84: ...r In order to utilize up to 16 different pens laser parameter settings make sure your graphics software can recognize and utilizes the 16 pen colors designated by the LaserPro X500 SERIES print driver...

Страница 85: ...oving speed It is exactly like driving a car on a straight road you can driver faster and on a curve road you have to slow down Laser pulse frequency is controlled by the speed setting for vectors and...

Страница 86: ...aster checkbox will process only the raster functions for the areas of your design that correspond to that particular pen color Checking the Vector checkbox will process the vector functions for the a...

Страница 87: ...general rule of thumb is for every 300 unit increment you will want to adjust the slider by 1 if the final output is 1 unit increment shorter or 1 if the final output is 1 unit increment longer than...

Страница 88: ...in which the system processes an engraved image Top To Bottom Selecting this will force the system to process the current task by moving the laser carriage from the top to the bottom of the image rea...

Страница 89: ...n and isolated from each other areas not touching each other blank space in between Another condition that must be met for the Cluster function is that these individual areas of your design must have...

Страница 90: ...area of laser system will be smaller to match with the honeycomb table Unit Paper Page DEFAULT SETTING Metric mm Here you can set your preferred measurement standard in which you would like use with...

Страница 91: ...otrude to the left of the square s ideal edge you will want to set the image tuning to a negative value If the first and every other consecutive line protrude to the right of the square s ideal edge y...

Страница 92: ...cted When the optional honeycomb table is installed on X500 series make sure to check the Honeycomb selection on Paper page to synchronize the origin to the correct position When Honeycomb is selected...

Страница 93: ...page allows you to specify the language displayed by the Print Driver Current language options allow for English Spanish French and Chinese Simplified Traditional Japanese and German Please remember...

Страница 94: ...aved output whereas moving the slider to the Light setting will decrease the contrast levels of the engraved output NOTE The Raster Page is only available when Black White Mode Setting is selected fro...

Страница 95: ...e Each pattern type uses a different shape and arrangement of dots to compose the shading effect of a raster image The following diagram is an example of the raster effects when using the different pa...

Страница 96: ...dots to compose a raster image The following diagram is an example of the raster effects when using the different diffusion types TIP There is no correct or best setting when using the Raster options...

Страница 97: ...ch Stamp Page Your stamp will be a reversed image composed of engraved depressions and ridges Think of these ridges as the contact sections of the stamp If the ridges of these contact sections are too...

Страница 98: ...function allows you to adjust the slope for the shoulder sections of your stamp By sliding the sliders or directly input of power levels you will be able to change the slope of the shoulder NOTE The...

Страница 99: ...below 6 2 Vector Cutting A laser engraver can process text design and images composed of lines through continuous firing of the laser to cut out various shapes When performing vector cutting operation...

Страница 100: ...perties Click on the Outline tab and change the Width to its thinnest dimension Click on OK to apply the changes Now your string of characters has been properly designated as an area to be vector cut...

Страница 101: ...graphics After completion save the 3D images as one of the formats that is compatible with the Laser Engraver such as JPG or BMP and let the machine begin the engraving If you are not familiar with an...

Страница 102: ...ment and combination Then you may output the 3D graphic to the laser for the production of the 3D object Take the figure below as an example After producing two graphs in gray level proceed with the a...

Страница 103: ...232001260G 10 102 Step 1 Produce the gray level background...

Страница 104: ...10 103 LaserPro requests your attention If you need to produce circular 3D graphics you only need to select Radial as the gray level type in the pull down menu of Type Then a circular 3D graphic may b...

Страница 105: ...232001260G 10 104 Step 2 Produce three dimensional characters...

Страница 106: ...production for each of the objects you may proceed with the combination of the objects The combined graphic may be output with the laser engraver Output the 3D graphic After selecting the graphic to...

Страница 107: ...graving would be deeper Set Air assist inside the driver by checking the box Polish Dust will accumulate during the engraving when acrylic is engraved The acrylic may be polished with Polish after the...

Страница 108: ...er Quality 1 Connect your digital camera to the computer by USB cable 2 Download the picture from the digital camera to the computer 3 Select the picture that you want to engrave 4 Import the image fr...

Страница 109: ...o Bitmap by selecting the image and click on Bitmaps Convert to Bitmap 6 Change the Bitmap settings by setting Color to Grayscale 8 bit and Resolution to 300 dpi and click OK 7 Finally Invert the imag...

Страница 110: ...s instruction is a simple example for general use There are many tips and tricks to achieve a good engraving quality It takes a lot of practice and experience to achieve a good engraving quality Diffe...

Страница 111: ...g turbine In order to ensure personnel safety and legal compliance the LaserPro Fume Extraction System is CE compliant To purchase a LaserPro Fume Extraction System contact your local authorized GCC d...

Страница 112: ...automatically shutdown the current operation Note that SmartGUARD is not a fire extinguisher but a fire detecting and alarm system INSTALLATION If you have purchased your system with the SmartGUARD o...

Страница 113: ...e SmartGUARD fire alarm will alert and automatically shutdown the laser system 1 second after detecting a fire StowCarriage When set to Yes the lens carriage will move away from the source of the fire...

Страница 114: ...vacuum exhaust funnel Rather than handling rigid materials aluminum grid cutting table also helps to fix flexible materials with the aid of down vacuum funnel to keep constant focus distance and cons...

Страница 115: ...ng Cutting Bars TIP When doing thick cutting cover the whole Aluminum Grid Cutting Table or Honeycomb Table with film on top to form a closed down suction then place spacers between the film and the c...

Страница 116: ...ion in the Paper page of LaserPro machine print driver when using the Honeycomb Table or Aluminum Grid Cutting Table NOTE When the Honeycomb table is selected the working area will be reduced to 1280m...

Страница 117: ...Pro X500 SERIES before cleaning 8 1 Suggested Cleaning and Maintenance Supplies Cleaning Maintenance Tool Special notes Soap Solution or All Purpose Cleaner Paper Towels Cotton Cloth Denatured Alcohol...

Страница 118: ...wn the rails of the motion system 5 Wait for all cleaning residue to dry completely before plugging in and operating the laser system CAUTION Never pour or spray alcohol or acetone directly to the wor...

Страница 119: ...1 Cleaning the Mirrors 2 For mirror 2 at the left hand side of working table take the two screws off and remove the cover see Figure 8 2 Figure 8 2 Cleaning the Mirrors Mirror 1 Mirror 1 Mirror 1 Mirr...

Страница 120: ...optical path 4 For mirror 1 and mirror 2 release the mirror securing screws and pull the mirror out carefully 5 Use a rubber blower to blow away any dust from the surface of the mirror 6 Put a lens t...

Страница 121: ...damage and reduce the life of the mirror Always handle the optics with care Applying too much force on the optics may cause cracks or chips 8 3 2 Cleaning the lens 1 Unscrew the air assist tube with s...

Страница 122: ...ntly 5 If you want to take out the whole focal lens out for clean or replacement utilize the Focal Lens Removing Tool in accessory box shown in below 6 Fit the Focal Lens Removing Tool to the slots on...

Страница 123: ...surface of the lens with your fingers or press down hard with any cleaning material Once you finish cleaning and ready to reinstall the lens back in place ensure the holes and corners match each othe...

Страница 124: ...nt beam is not revealed the laser beam is misalignment Adjust reflection mirrors for exact focus 2 If the red alignment beam is revealed please check the driver power The laser power may be too low to...

Страница 125: ...anged by replacing the chips or in the case of EEROM by special procedure PPI Pulses Per Inch PPI determines the gross amount of laser pulses there will be per linear inch PPI is exclusively for the v...

Страница 126: ...Knife shaped cutting bars with down vacuum and scrap collecting funnel External exhaust system required to connect to 8 inch opening on machine Air volume free flow 1400 m3 h static pressure 2700 pa 2...

Страница 127: ...232001260G 10 126 Specifications are subject to change without prior notice Speed is not equal to throughput See dealer or visit www gccworld com for more details...

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