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Installation and Operation Manual 

Argos - Pressure Regulating Valve 

MI-23

 

 

Elaborado 

Verificado / Aprovado 

CSQ 

Data 

Revisão 

Página 

JJ 

 

VBL 

JM 

13/02/19 

07 

15 de 32 

 

4.0 - INSTALLATION 

4.1 FILTER 

We recommend the installation of a cartridge type filter, with 5 micra filtration degree, as close to the regulator inlet as 

possible,  without  being  joined  flange  to  flange,  because  the  filter  installed  immediately  upstream  of  the  regulator  may 
produce turbulence and cause disturbance in the pressure control of the regulator. Care in filter installation is essential for 
the  regulator  proper  operation,  as  any  existing  particles  in  the  pipe  may  take  lodge  between  the  seat  and  the  shutter, 
damaging them and causing feedthrough. 

 

4.2 CLEANING 

Check the pipe cleaning before valve installation. We advise a complete purge of the line with nitrogen or compressed air. 

 

4.3 FLOW DIRECTION AND SYSTEM INTEGRITY 

 
Before proceed with installation it is necessary to verify if: 
 
1)  The  equipment  is  with  perfect  conditions  or  have  evidences  of  damage  in  function  of  handling  during  the 

transportation; in case of damage do not install it before contacting GASCAT. 

2)  The space foresee for access and installation of equipment is adequate, including future maintenance. 
3)  The installation was designed to support the charge (weight) of equipment. 
4)  The inlet and outlet connections where the regulator will be installed are perfectly aligned. 
5)  All  sensing  line  needed  in  the  pipe  downstream  the  equipment  were  supplied  and  are  respecting  the 

recommended dimensions by the manufacturer. 

6)  It was foresee pressure gauge or other pressure indicator to allow correct setting during the commissioning and 

operation. 

7)  It was foresee venting line between the pressure regulator and first slam shut to assist the operator during the 

start up. 

8)  Flow direction of pressure regulator is in the adequate position. 
 

4.4 SENSING LINE 

The correct positioning of sensing line in the pipe is essential for correct working of pressure regulator, because of 

this install the sensing line of pilot distant of 5 times the nominal pipe diameter in a stretch free of obstruction, in a pipe 
size where the gas velocity do not exceed 25m/s (considering the lower outlet pressure and maximum flow). 

To obtain better pneumatic signal, utilize tubings D.E ½” in stainless steel AISI 316 to connect the sensing line in 

the process. 

In  order  to  avoid  accumulate  particles  and  condensates  in  the  sensing  lines  it  is  recommended  to  install  it  with 

inclination of 5%~10% to allow flow it to the main pipe. 

Check  the  welded  connections  in  the  pipe  to  avoid  it  clogged,  without  any  welding  residue  that  can  affect  the 

pneumatic signal. 

Do not install insulating valves in the sensing line of pressure regulators.  
The pressure regulator model Argos needs only one connection to the process per valve, that is the sensing line of 

pilot,  independently  of  system  configuration  (active  /  monitor,  working  monitor  and  only  active  regulator).  Exception 
only for flow limiter that have two extra connections in the orifice plate. 

The loading and discharge sensing lines are connected directly in the body. 
 
 
 
 

Содержание ARGOS

Страница 1: ...Installation Operation Maintenance Manual Pressure Regulating Valve Model ARGOS...

Страница 2: ...PERATION PRINCIPLE 10 3 1 THE REGULATOR 10 3 2 REGULATOR ACTIVE MONITOR SYSTEM 11 3 3 PILOTS 12 3 4 FITLERS 12 3 5 SECURITY SHUT OFF VALVE 13 4 5 1 PH ACTUATOR H ACTUATOR 13 4 5 2 GENERAL RESET PROCED...

Страница 3: ...3347 990 Phone 55 19 3936 9300 Fax 55 19 3935 6009 Email vendas gascat com br sales gascat com br The items that follow although not exhaustive provide guidance on possible sources of danger to health...

Страница 4: ...system with an inert gas such as nitrogen Special precautions are required for operation with gases such as oxygen or hydrogen chloride and the user must ensure that proper procedures are implemented...

Страница 5: ...temperature limits given in this manual or in any applicable standard shall not be exceeded under any circumstances under risk of damage to the equipment to the installation safety and to the people i...

Страница 6: ...T PRESSURES Pressure regulators model ARGOS can use three pilot models for pressure control G80 G30F or G32F The table below presents the adjustment ranges of each model G80 PILOT SPRING COLOR PART NU...

Страница 7: ...E SPRING RANGE SET POINT SSV ACTUADOR H SPRING COLOR PART NUMBER RANGE PURPLE 01 52 61 0 3 1 5 bar RED 01 52 62 1 0 5 0 bar YELLOW 01 51 54 4 0 11 0 bar SSV ACTUATOR PH SPRING COLOR PART NUMBER RANGE...

Страница 8: ...rado Verificado Aprovado CSQ Data Revis o P gina JJ VBL JM 13 02 19 07 8 de 32 2 3 11 PRESSURE REGULATOR DIMENSIONS DIMENSIONS mm A RF B C ND 150 PN16 300 PN25 PN40 ANY CLASS ANY CLASS 1 184 197 222 2...

Страница 9: ...Regulating Valve MI 23 Elaborado Verificado Aprovado CSQ Data Revis o P gina JJ VBL JM 13 02 19 07 9 de 32 DIMENSIONS mm A RF B C ND 150 PN16 300 PN25 PN40 ANY CLASS ANY CLASS 2 254 267 550 300 3 298...

Страница 10: ...of flow absence stays closed because the outlet pressure added to obturator spring of pilot is superior to the regulating spring force and moves the obturator set upward against the pilot seat closin...

Страница 11: ...set point of this pilot and then the monitor regulator can assume the control of pressure reduction in the system From this moment the working principle of this valve is similar then the active regul...

Страница 12: ...he pre pilot 3 4 FILTERS The GASCAT pilot blocks consisting of a pilot and pre regulator always have a mechanical barrier against solid impurities this barrier comprises a polypropylene filter element...

Страница 13: ...ease the external bush will move up or move down allowing the spheres running out of channel and the main shaft moves according to the force exerted by closing spring to close the valve against the se...

Страница 14: ...eset the shut off it is necessary to equalize the pressure before and after the shutter However it is necessary to use the integrated bypass in the reset lever See below how to proceed When there is a...

Страница 15: ...m the equipment were supplied and are respecting the recommended dimensions by the manufacturer 6 It was foresee pressure gauge or other pressure indicator to allow correct setting during the commissi...

Страница 16: ...l ARGOS 6 Partial pressure relief valve CH Relief 7 Outlet pressure gauge 8 Vent valve 9 Outlet ball valve or similar Notes 1 The position of sensing line can be inferior than 5 times if the project o...

Страница 17: ...lator Argos 8 Partial pressure relief valve model CH Relief 9 Outlet pressure gauge 10 Vent valve 11 Outlet ball valve or similar Notes 1 The position of sensing line can be inferior than 5 times if t...

Страница 18: ...ure regulator model ARGOS 7 Partial pressure relief valve model CH Relief 9 Outlet pressure gauge 9 Vent valve 10 Outlet ball valve or similar Notes 1 The position of sensing line can be inferior than...

Страница 19: ...regulator valve model ARGOS 2nd stage of pressure reduction 8 Partial pressure relief valve model CH Relief 9 Pressure gauge 9 Vent valve 10 Outlet ball valve or similar Notes 1 The position of sensi...

Страница 20: ...tly in the actuator before proceeding the stream pressurization The regulator model Argos is not supplied adjusted It tends to preserve the life time of internal parts So that it is necessary to adjus...

Страница 21: ...the stand by regulator assumes the pressure regulating the respective pilot regulating spring shall be turned clockwise slowly up to achieve set point lightly over than the set point of working stream...

Страница 22: ...d waiting for a possible failure of active one to work 17 If the outlet pressure is oscillating proceed a thin adjustment using the pilot restrictor 18 With pressure stable open the vent valve and che...

Страница 23: ...Use the pressure gauge to check it and adjust the regulator at least 20 above set point of under shut down of SSV 7 As the actuator is already pressurized release the by pass or push button and reset...

Страница 24: ...t point adjustments and start up of the GASCAT s regulators model ARGOS it is required only the use of a 7 8 combination spanner for setting up the pilot s adjustment springs Valves model URANO are su...

Страница 25: ...ls below to check on their availability E mail sales gascat com br PROBLEM CAUSE CORRECTION Non good Working Outlet Pressure Variation Low Flow less than 5 of maximum flow capacity Check operating con...

Страница 26: ...c certainly the service intervals should be shorter GASCAT has standard repair kits for each component of the pressure regulator model ARGOS containing the most likely items to wear with time this lis...

Страница 27: ...anual Argos Pressure Regulating Valve MI 23 Elaborado Verificado Aprovado CSQ Data Revis o P gina JJ VBL JM 13 02 19 07 27 de 32 6 1 RECOMMENDED REPAIR PARTS AND KITS ARGOS POS DESCRIPTION QTY 1 DIAPH...

Страница 28: ...sure Regulating Valve MI 23 Elaborado Verificado Aprovado CSQ Data Revis o P gina JJ VBL JM 13 02 19 07 28 de 32 ARGOS SSV POS DESCRIPTION QTY 1 DIAPHRAGM 1 2 O RING 1 3 O RING 1 4 O RING 1 5 O RING 1...

Страница 29: ...ulating Valve MI 23 Elaborado Verificado Aprovado CSQ Data Revis o P gina JJ VBL JM 13 02 19 07 29 de 32 G30F G32F PILOT POS DESCRIPTION QTY 1 RELIEF 1 2 DIAPHRAGM 1 3 SHUTTER 1 4 FILTER ELEMENT 1 5 O...

Страница 30: ...JM 13 02 19 07 30 de 32 PILOT G 80 POS DESCRIPTION QTY POS DESCRIPTION QTY 1 RELIEF 2 11 O RING 1 2 DIAPHRAGM 1 12 O RING 1 3 DIAPHRAGM 1 13 O RING 2 4 SHUTTER 1 14 O RING 1 5 SHUTTER 1 15 O RING 1 6...

Страница 31: ...SV POS DESCRIPTION QTY POS DESCRIPTION QTY 1 RELIEF 1 8 O RING 1 2 O RING 1 9 O RING 1 3 O RING 1 10 O RING 2 4 PARBAK RING 1 11a O RING 1 5 O RING 1 11b DIAPHRAGM 1 6 O RING 1 12 O RING 1 7 O RING 1...

Страница 32: ...pattern for five times until proper specified torque is achieved Each time around when all screws are tightened to the required torque the diaphragm will compress a little until the plates are in dire...

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