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13-17-615    Page 12 

SECTION 2 
INSTALLATION

 

 

INSPECTION 

– Inspect all parts are present and undamaged in the sequencing kit before removing the 

compressor from operation.  
 

 

 

   

 

 

Air/oil under pressure will cause severe personal injury or death.  Shut down 
compressor, relieve system of all pressure, disconnect, lockout and tagout power 
supply to the starter before removing valves, caps,  plugs, fittings, bolts and 
filters. 

 

Install Sequencing Pressure Connections 
 
Note: One kit is required per machine being sequenced 
 

When using kit 313ETK6028 for a package with 2 pressure transducers: 

 

1.  Remove knockout on control cabinet and install the bulkhead fitting (GDI Part No. 64EB368) 
 

included in the sequencing kit. Refer to the Operators Manual of the machine being sequenced  

 

for the proper location. If no knockout exists, a new hole will need to be made. 

2. 

Connect bulkhead fitting to the ¼” system pressure feedback tube from the plant receiver tank, 

       as shown in 

Figure 1-1

 

- Sequencing Pressure Connections

3.  Install system pressure transducer (GDI Part No. 88H369) in the bulkhead fitting inside the  
 

control cabinet. 

4.  Using the pressure transducer harness (GDI Part No. VP1033693), connect pressure transducer  
 

to AirSmart G2 controller. Connect the red wire to pin 5 on connector P2, and the white wire to  

 

pin 6 on connector P2, as shown in 

Figure 2-1 

– Sequencing Electrical Connections

. Do 

nothing with the black wire. 

 
When using kit 314ETK6028 for a package with 3 pressure transducers: 
 

1.  The above steps should already be finished and no new knockouts need to be made in the 

electrical panel, and no new wiring needs to be added in the panel other than the sequencing 
communication cables. A small tubing modification will need to be made to connect the system 
pressure to the package. 

2.  Locate the connection for the plant pressure sensor. This is right next to the moisture trap.  
3.  Remove the tubing from the 90

°

 fitting. Then remove the 90

°

 fitting. 

4.  Install a 

¼” pipe plug (GDI Part No. 64AC2) into the port where the 90

°

 fitting was removed.  

5.  Install a ¼ x ¼ tubing fitting (GDI Part No. 86E244) on the tubing that was just removed.  
6.  Install the tubing that is coming from the location sensing the system pressure to the ¼ x ¼ tubing 

union. 

 

Sequencing Network Connections 

 

1. 

If there is not enough existing empty DIN rail available in the control cabinet cut the supplied  

 

DIN rail (GDI Part No. 24CA5991) to a reasonable length and attach to back panel using the  

 

supplied self tapping screws (GDI Part No. 75LM302) or a suitable replacement.  

 

The RJ-45 Splitter must be installed in the low voltage section of the control panel to avoid  

Содержание AirSmart G2

Страница 1: ...13 17 615 Version 02 April 09th 2018 Multi Machine Sequencing AirSmart G2 Controller Compressor Application INSTALLATION MANUAL...

Страница 2: ...3 A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver compressors 4 Repair and maintenance kits designed with the necessary parts to simplify ser...

Страница 3: ...mical operation and minimum downtime Boxed text formats are used within this manual to alert users of the following conditions Safety Labels are used within this manual and affixed to the appropriate...

Страница 4: ...low level of risk which if not avoided MAY result in a minor or moderate injury Burn Hazard Hot surface PROHIBITION MANDATORY ACTION REQUIREMENTS Do not Operate Compressor with Guard Removed Do Not Li...

Страница 5: ...or air or oil system until the unit is shut down and the air pressure has been relieved Electrical shock can and may be fatal Perform all wiring in accordance with the National Electrical Code NFPA 70...

Страница 6: ...1 Instructions For Ordering Repair Parts 1 Warning Prohibition Mandatory Label Information 2 Safety Precautions 4 List Of Illustrations 6 Parts List 7 Section 1 General Information 9 Section 2 Instal...

Страница 7: ...g Pressure Connections 9 Figure 1 2 Multi Machine Sequencing 10 Figure 2 1 Sequencing Electrical Connections 14 Figure 2 2 Analog Input Mapping 15 Figure 2 3 System Pressure Address 16 Figure 2 4 Chan...

Страница 8: ...ector 8 position 24CA7402 1 Screw terminal RJ 45 connector 8 position 75LM302 2 1 4 20 Hex Self Tapping Screw 1 2 L 24A77 2 Locknut Conduit 24A383 2 O RING Sealing 1 2 KIT 314ETK6028 Package with 3 Pr...

Страница 9: ...May 18th 2017 Added Kit 314ETK6028 for packages with 3 pressure transducers Added information in section 2 for new kit and updated the parts lists for both kits 02 April 09th 2018 Corrected Appendix B...

Страница 10: ...ance level or higher password and navigate to the following path PATH Machine Configuration AirSmart Controller Controller Firmware Version s If the version is less than 1 4 contact Gardner Denver for...

Страница 11: ...are eight user configurable parameters that control sequencing behavior A distributor level or higher password must be entered to view and make changes to these settings Some of these values must be...

Страница 12: ...chine A or 102 hours in this example Lag Start Delay Units Seconds Default Value 10 Seconds The Lag Start Delay sets the amount of time the leader will wait before asking another compressor to come on...

Страница 13: ...G2 controller Connect the red wire to pin 5 on connector P2 and the white wire to pin 6 on connector P2 as shown in Figure 2 1 Sequencing Electrical Connections Do nothing with the black wire When usi...

Страница 14: ...e GDI Part No 97J110 into the RJ 45 splitter 6 Cut the RJ 45 connector off of the opposite end of the installed 100 ft patch cable and neatly route it through the control cabinet to the installed cabl...

Страница 15: ...13 17 615 Page 14 Figure 2 1 Sequencing Electrical Connections...

Страница 16: ...button soft key while at the home screen to enter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher p...

Страница 17: ...epted If an invalid value has been entered the numbers will turn RED 11 Exit to the main menu using the back soft key 12 While at the home screen press the stop button to reload I O Mapping to apply t...

Страница 18: ...nter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher password using the onscreen number pad 3 Naviga...

Страница 19: ...this connector Figure 2 6 Slide the black plastic body over the cable before beginning Strip 24 26mm of outer sheathing Trim shielding foil leaving 14 16 mm of wire exposed Insert wires following 568...

Страница 20: ...r machine with a new one equipped with the AirSmart G2 controller If Belden 3106A cable is used follow the termination as shown in the illustration below Terminate RS485 GND on terminal 8 RS485 A on t...

Страница 21: ...r wire termination instructions The AirSmart G2 can also interface with the Connect 12 for sequencing operation The Connect 12 controllers interface with compressors using a Modbus RS 485 interface Fo...

Страница 22: ...For additional information contact your local representative or visit www contactgd com compressors 2014 Gardner Denver Inc Printed in U S A...

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