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HWMC

36

All copying, even partial, of this manual is strictly forbidden

RG66008809 - Rev 00

11 TROUBLESHOOTING 

In this section you will find a list of the most common problems that may cause the chiller unit to stop or malfunction. Possible remedies are shown along-
side a description of easily identifiable remedies.

Warning

 

Extreme care should be taken when performing work or repairs on the unit: overconfidence can result in injuries, even serious ones, to in-

expert individuals. Operations marked with the letter "U" can be performed directly by the user, who must carefully follow the instructions provided in this 
manual. 
Operations marked with the letter "S" may be performed exclusively by specialised personnel.
Once the cause has been identified, you are advised to contact a Galletti service centre or a qualified technician for help.

SYMPTOM

Cooling

Heating

Who can take 

corrective action

U = User

S = specialised 

personnel

Possible control panel 

indication

Probable cause

Possible remedy

A The unit does 

not start 

X

X

S

Alarm from Digital Input 

Faulty connection or contacts open 

Wrong voltage 

Check the voltage and close the contacts 

X

X

S

Not enabled by remote controls 

Check the efficiency of the water circulation 

pump, pressure switch, bleed air from the 

circuit; check whether contacts 16 and 30 on 

the terminal board are closed 

X

X

X

X

U

Evaporator Inlet Temp. 

Sensor Alarm 

Service thermostat sensor defective 

Not enabled by service thermostat 

Check and replace if necessary 

System at the set temperature, no demand; 

check the setting 

X

X

U

Antifreeze Alarm - circuit 1 

Not enabled by antifreeze 

thermostat 

Check the water temperature 

Checking the antifreeze setting 

X

X

S

Evaporator Inlet Temp. 

Sensor Alarm 

Antifreeze sensor defective 

Check whether it is functioning properly 

X

X

S

Tripping of main circuit breaker 

Check for the presence of short circuits in 

the wiring or windings of the pump, fan and 

compressor motors or in the transformer. 

X

 X

X

S

 S

LOW pressure alarm 

circuit 1

HIGH Pressure Alarm 

circuit 1 

Not enabled by high or low pressure 

switch 

Compressor defective 

See items D-E 

See item B 

B The compressor 

does not start 

X

X

S

Compressor burnout or seizure 

Replace the compressor 

X

X

S

Compressor contactor deenergized

 Check the voltage at either end of the 

compressor contactor coil and verify the 

continuity of the coil itself

X

X

S

Power circuit open 

Locate the cause that tripped the protection; 

check for the presence of short circuits in 

the wiring or windings of the pump, fan and 

compressor motors or in the transformer 

X

X

S

Inverter Alarm 

Motor thermal protection open 

The compressor has operated in critical 

conditions or there is insufficient refrigerant 

within the circuit: check the working conditions 

and make sure they fall within the operating 

limits. 

Refrigerant leak: refer to item G 

X X

U S

User flow alarm 

DHW flow alarm 

Water circulation pump blocked 

Defective water circulation pump 

Lack of water flow

Release the pump 

Check the pump and replace it if necessary

Let water flow

C The compressor 

starts up and 

stops repeatedly 

X

X

S

LOW Pressure Alarm 

triggered by sensor 

-circuit 1 

Minimum pressure switch has 

tripped 

See item E 

X

X

S

Compressor contactor defective 

Check and replace if necessary 

X

X

S

Lack of refrigerant 

See item G 

Содержание HWMC 10 EC

Страница 1: ...HWMC 10 kW 29 kW Total heat recovery reversible multi purpose heat pumps DC INVERTER INSTALLATION USE AND MAINTENANCE MANUAL GB...

Страница 2: ...recovery 29 5 4 Operating limits only in DHW production 29 5 5 Thermal carrier fluid 29 6 CONTROL AND SAFETY DEVICES 30 6 1 Control devices 30 6 1 1 Service thermostat 30 6 1 2 Control device settings...

Страница 3: ...Galletti S p A via L Romagnoli 12 a 40010 Bentivoglio BO Italia The unit data are reported on the rating label in this page THE LABEL SHOWS THE FOLLOWING DATA Series and size of the unit Date of manuf...

Страница 4: ...ll not accept any liability for injury or damage resulting from improper use of the equipment or failure to comply with the directions provided in this manual and on the unit itself It is mandatory to...

Страница 5: ...tioning as a traditional heat pump air evaporation on the heat exchanger side and water condensation on the dedicated plate heat exchanger on the system side 4 Domestic hot water production in wintert...

Страница 6: ...system DHW side 5 2 EC pumps system DHW side 6 Field 3 Inertial buffer tank 0 Absent 0 Present system side S Field 4 Auxiliary contacts 0 Absent 0 User tank sensor 1 External electric heating element...

Страница 7: ...7 HWMC HWMC 10 EC PUMPS All copying even partial of this manual is strictly forbidden RG66008809 Rev 00 1 THE SERIES HWMC 1 3 DESCRIPTION OF COMPONENTS Description 12 Circulation pump HWMC 10 EC PUMPS...

Страница 8: ...Fan 4 Water differential pressure switch no 1 fan compartment 5 Automatic air vent valve 6 Expansion tank fan compartment 7 Buffer tank 8 Refrigerant solenoid valve 9 Electronic thermostatic valve 10...

Страница 9: ...9 HWMC HWMC 13 18 EC PUMPS All copying even partial of this manual is strictly forbidden RG66008809 Rev 00 1 THE SERIES HWMC 1 3 DESCRIPTION OF COMPONENTS Description 12 Circulation pump...

Страница 10: ...3 Fan 4 Water differential pressure switch no 1 fan compartment 5 Automatic air vent valve 6 Expansion tank fan compartment 7 Buffer tank 8 Refrigerant solenoid valve 9 Electronic thermostatic valve 1...

Страница 11: ...23 29 FANS HWMC 23 29 EC PUMPS All copying even partial of this manual is strictly forbidden RG66008809 Rev 00 1 THE SERIES HWMC 1 3 DESCRIPTION OF COMPONENTS Description 12 Circulation pump HWMC 23...

Страница 12: ...exchanger 3 Fan 4 Water differential pressure switch 5 Automatic air vent valve 6 Expansion tank fan compartment 7 Buffer tank 8 Refrigerant solenoid valve 9 Electronic thermostatic valve 10 Water saf...

Страница 13: ...DIAGRAMS HWMC EVAPORATOR AND PUMP HWMC EVAPORATOR Legend VR Filling valve VS Safety valve EV Evaporator PD Differential pressure switch MA Water pressure gauge VAS Air vent valve VE Expansion tank P P...

Страница 14: ...ifferential pressure switch MA Water pressure gauge VAS Air vent valve VE Expansion tank P Pump RS Drainage valve RC Water filling cock VU Check valve SA Buffer tank 1 THE SERIES HWMC 1 4 PLUMBING DIA...

Страница 15: ...ND DUAL PUMP HWMC EVAPORATOR DUAL PUMP AND TANK Legend VR Filling valve VS Safety valve EV Evaporator PD Differential pressure switch MA Water pressure gauge VAS Air vent valve VE Expansion tank P Pum...

Страница 16: ...r removing the unit from the pallet handle it gently without applying excessive pressure on the side panels finned coil and fan grille You should collect and separate the packing materials wood cardbo...

Страница 17: ...male 3 Water outlet 1 female 2 Sanitary hot water outlet 1 female 5 Safety valve discharge outlet with rubber ring holder 6 Water supply male optional tap 7 Water drainage female 8 Sanitary hot water...

Страница 18: ...le 3 Water outlet 1 female 2 Sanitary hot water outlet 1 female 5 Safety valve discharge outlet with rubber ring holder 6 Water supply male optional tap 7 Water drainage female 8 Sanitary hot water dr...

Страница 19: ...e section on installation clearance requirements This device is not intended to be used by children or by people with physical sensoryormentalimpairments exceptundersupervision Make sure that children...

Страница 20: ...anual is strictly forbidden RG66008809 Rev 00 2 INSPECTION HANDLING DIMENSIONS AND SITING 2 4 SITING 2 4 1 INSTALLATION CLEARANCE REQUIREMENTS COIL PLUMBING CONNECTION SIDE ELECTRIC CONTROL BOARD COIL...

Страница 21: ...ven partial of this manual is strictly forbidden RG66008809 Rev 00 2 INSPECTION HANDLING DIMENSIONS AND SITING 2 5 POSITIONING OF VIBRATION DAMPERS ACCESSORY HWMC NO OF VIBRATION DAMPERS 10 18 4 23 29...

Страница 22: ...ANDATORY on the pipes feeding the unit in proximity to the latter a mechanical filter supplied as standard FM MANDATORY and a check valve VNR on the supply line upstream from the filling tap RC an air...

Страница 23: ...ontinue filling until the pressure gauge reading is 1 5 bars Warning Heating cooling system circuit and domestic hot water system circuit are separated To fill the DHW system use a heat storage tank b...

Страница 24: ...DHW must be connected directly to the buffer tank without interposed coil in this way the water content of the buffer tank will be sufficient to ensure the proper operation of the unit heat transfer t...

Страница 25: ...table shown below installed as close as possible to the unit For the unit power supply line use H07RN F type flexible cables having the cross sectional area shown in the table HWMC 010M 013 018 023 02...

Страница 26: ...als of the electric control panel at the terminals 50 24V where an interface with a voltage free contact is desired a relay must be fitted by the installer DIAGRAM SHOWING HWMC ELECTRICAL CONNECTIONS...

Страница 27: ...roperlymadeaccording to the indications given on the plates to be found on the unit itself water inlet water outlet etc Make sure that the pump is not blocked Make sure that the water circuit is duly...

Страница 28: ...mp min max min max Inlet water temperature C 8 20 1 25 42 Outlet water temperature C 5 19 28 58 2 Water temperature differential C 3 8 3 8 Outdoor air temperature C 10 3 48 10 35 1 For transitory peri...

Страница 29: ...0 30 40 Air temp C DHW out water temp C All copying even partial of this manual is strictly forbidden RG66008809 Rev 00 5 OPERATING LIMITS 5 3 OPERATING LIMITS IN DHW TOTAL HEAT RECOVERY 5 4 OPERATING...

Страница 30: ...approximately 5 minutes 6 1 2 CONTROL DEVICE SETTINGS Control devices Set point min max differential Service thermostat C 7 5 15 2 outlet water temp cooling mode Service thermostat C 45 25 53 2 outlet...

Страница 31: ...hen working in proximity to finned coils since the aluminium fins are extremely sharp and can cause cuts Warning Never attempt to access internal parts of the unit without having first disconnected it...

Страница 32: ...W kW 13 00 17 20 25 00 29 70 40 00 Total COP 6 99 7 29 6 29 7 02 6 43 Heating mode system DHW Heating capacity 2 kW 11 40 14 90 21 50 25 60 33 70 Power input 2 kW 3 44 4 34 7 51 8 05 12 00 COP 3 30 3...

Страница 33: ...ss 8 Solenoid valve 9 High pressure switch 10 Low pressure switch 11 High pressure gauge 12 Low pressure gauge 13 Service connection 14 Differential pressure switch 15 Check valve 16 4 way valve 17 Li...

Страница 34: ...V1 V2 All copying even partial of this manual is strictly forbidden RG66008809 Rev 00 10 COOLING CIRCUIT DIAGRAMS 10 1 BASIC COOLING CIRCUIT LAYOUT OF HWMC CHILLING UNITS WITH ELECTRONIC VALVE DHW SI...

Страница 35: ...opying even partial of this manual is strictly forbidden RG66008809 Rev 00 10 COOLING CIRCUIT DIAGRAMS 10 2 COOLING CIRCUIT LAYOUT OF HWMC 10 29 CHILLING UNITS WITH ELECTRONIC VALVE DHW SIDE SYSTEM SI...

Страница 36: ...X X U Antifreeze Alarm circuit 1 Not enabled by antifreeze thermostat Check the water temperature Checking the antifreeze setting X X S Evaporator Inlet Temp Sensor Alarm Antifreeze sensor defective...

Страница 37: ...e dirt from the coil X S LOW Pressure Alarm trig gered by sensor circuit 1 Presence of frost on the evapora ting coil See item O X U LOW Pressure Alarm trig gered by sensor circuit 1 Evaporator fan no...

Страница 38: ...S Compressor does not provide the rated heating capacity Check and replace or overhaul X X Liquid filter clogged Replace M The unit works regularly but with an insufficient capacity X X S Low level o...

Страница 39: ...tale documento fare richiesta alla sede Galletti Tel 051 8908111 Fax 051 8908122 e mail assistenza galletti it NS APPUNTAMENTO L assistenza Galletti organizzer l intervento facendovi contattare dal Ce...

Страница 40: ...www galletti it 40010 Bentivoglio BO Italy Via Romagnoli 12 a Tel 39 051 8908111 Fax 39 0518908122 Company UNI EN ISO 9001 and OHSAS 18001 certified...

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