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7

 

8/18 REV. 2/23

 

 

GB808HVB

-

100 INSTALLATION TOOL

 

 

PRINCIPLE OF OPERATION

 

Incoming air is regulated between 90 

-

 100psi. (6.2 

-

 6.9 bar) through the air filter / regulator. When the actuator lever assembly is depressed 

on the installation tool, pressurized air inside the four

-

way valve is released allowing a plunger to unseat a valve ball allowing the air 

to be redirected to the rear of the booster starting the cycle. As the air piston in the booster begins to move forward the air in the front 

side is being exhausted out of the muffler and simultaneously forcing hydraulic oil up and into the front side of the head cylinder assembly, 

causing the head piston to move to the rear of the head cylinder assembly. The internal components of the attached nose assembly 

are also moving with the head piston to start the fastener installation. When the fastener installation is completed, the actuator lever 

assembly is released. Air pressure is then built up inside of the four

-

way valve re

-

seating the valve ball that in return directs the air to 

the front side of the booster and to the rear of the head cylinder reversing the sequence while vacuuming the spent pintail into the collection bottle. 

 

RETURN

 

PULL

 

EXHAUST

 

HYDRAULIC FLOW

 

PULL

 

RETURN

 

RETURN

 

PULL

 

4 WAY VALVE / HYDRAULIC FLOW

 

FOUR WAY VALVE

 

Images may not 

reflect actual 

tool

 

Содержание GB808HVB-100

Страница 1: ...TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www ga...

Страница 2: ...n of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB808 Series Power Unit 8 9 How to use the GB808 Series Power Unit 10 Maintenance Troubleshooting and Hydraulic Thread Pre...

Страница 3: ...anty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will th...

Страница 4: ...ener installation tools When the GB808 is properly configured with the correct installation tool it is capable of installing 3 32 2 38mm 1 4 6 35mm fasteners It is designed specifically to improve on...

Страница 5: ...Vacuum Inlet Hydraulic Outlet Air Inlet Pintail Evacuation Air Outlet Spent Pintail Collection Hanging Lever for Tool Regulator Oil Reservoir Cap Inductive Sensor Connection Wire Hooks for hanging pow...

Страница 6: ...l weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZAR...

Страница 7: ...aulic oil up and into the front side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are a...

Страница 8: ...nect air supply when tool is not in use to prevent accidental start up CAUTION Do not use beyond the design intent Images may not reflect actual tool The powerunit is shipped with a plastic plug in th...

Страница 9: ...tall adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing...

Страница 10: ...ers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connectio...

Страница 11: ...AW 32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CLE...

Страница 12: ...educe air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber material bef...

Страница 13: ...forming overhaul Severe personal injury may occur if power source is not disconnected WARNING Excessivecontactwithhydraulicoilandlubricantsmustbeavoided Seesafetydatasheetdocumentsforallapplicablemate...

Страница 14: ...14 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL OVERHAUL BOOSTER ASSEMBLY...

Страница 15: ...15 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT BOOSTER ASSEMBLY GB808HVB 100 POWERUNIT QUICK EXHAUST VALVE...

Страница 16: ...16 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT VALVE ASSEMBLY GB808HVB 100 POWERUNIT REGULATOR ASSEMBLY...

Страница 17: ...17 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT GB808HVB 100 POWERUNIT...

Страница 18: ...18 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT VACUUM BOTTLE ASSEMBLY GB808HVB 100 POWERUNIT FRAME ASSEMBLY...

Страница 19: ...19 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT SENSOR ELECTRICAL ENCLOSURE...

Страница 20: ...20 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT WIRE DIAGRAM...

Страница 21: ...OPERTIES Flashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire expose...

Страница 22: ...ve Styles Sold Separately Compatible with Gage Bilt and Huck Air hydraulic installation tools GB808 POWERUNIT Sold Separately GB808 WHEELS OPTIONAL Image may not reflect actual tool Hose kites availab...

Страница 23: ...23 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL This page intentionally left blank...

Страница 24: ...ISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES Images may not reflect actual tools Alternative Styles Sold Separately Compatible with Gage...

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