background image

13

 

6/17 REV. 2/24

 

 

GB745SR

-

8 INSTALLATION TOOL S/N: 1040 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

TROUBLESHOOTING

 

 

Providing all maintenance conditions have been met, follow this systematic approach to diagnosis.

 

 

 

  1.  MORE THAN ONE PULL IS REQUIRED TO BREAK FASTENER.

 

 

a)

 

Tool needs to be bled. (See filling and bleeding procedures pgs. 11 

-

 12).

 

 

b)

 

Spring has fatigued, replace.

 

 

c)

 

Jaws are stripped or packed with chips. Clean or replace.

 

 

d)

 

Incorrect nose tip.

 

 

 

  2.  SLOW OR PARTIAL OPERATION WHEN THE ACTUATOR ASSEMBLY

-

AIR (704130) IS DEPRESSED.

 

 

 

 

a)

  

O

ring (403815) and back

-

up rings (401119) on piston (745310) could be worn or damaged. Replace.

 

 

b)

 

Back

-

up rings (S908) and o

ring (A

-

201) on piston rod assembly (745344) could be worn or damaged. Replace.

 

 

c)

 

Muffler (744143) or filter inside valve spool assembly (743142) may be plugged with dirt. Clean thoroughly and back

-

blow 

with compressed air.

 

 

d)

 

Hole in metering screw in valve spool assembly (743142) may be blocked or damaged. Hole diameter should be .028" (.71 mm). 

Clear and size or replace.

 

 

 

  3.  NO OPERATION WHEN ACTUATOR ASSEMBLY

-

AIR (704130) IS DEPRESSED.

 

 

a)

 

Tool seized due to mechanical failure or damaged parts.

 

 

 

  4.  OIL LEAKAGE.

 

 

a)

 

DO NOT

 OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.

 

 

b)

 

Any oil leaking externally should be traced to its source. An o'ring or seal that leaks should be replaced.

 

 

 

  5.  AIR BYPASS FROM VALVE HOUSING.

 

 

a)

 

If the spring (744144) breaks or dislodges, air will flow freely through the muffler (744143). Replace or reset. Valve spring 

installation tool (744251) is recommended.

 

 

b)

 

Check o'rings on valve sleeve (743144), valve spool assembly (743142), and valve plug (744142). If worn or damaged, 

replace. Valve sleeve removal tool (744152) is recommended.

 

 

 

  6.  FASTENER STEM JAMMED IN NOSE ASSEMBLY.

 

 

a)

 

Nose assembly components require service. 

DISCONNECT AIR FROM TOOL

, remove the nose from the tool and 

 

 

disassemble. Replace worn or broken parts. Clean the surface the jaws ride on.

 

 

b)

 

Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble.

 

 

c)

 

Incorrect follower.

 

Содержание GB745SR-8

Страница 1: ...YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GB745SR 8 INSTALLATION TOOL ORIGINAL INSTRUCTIONS S...

Страница 2: ...and Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745SR 8 8 How to use the GB745SR 8 9 Maintenance 10 Fillin...

Страница 3: ...yer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Selle...

Страница 4: ...ke The GB745SR 8 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SR...

Страница 5: ...ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hange...

Страница 6: ...intain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in pl...

Страница 7: ...ston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal compo...

Страница 8: ...tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at...

Страница 9: ...g protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use ba...

Страница 10: ...Gage Bilt procedures WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect t...

Страница 11: ...03 to handle assembly 744129 keeping hydraulic hoses A 1437 towards plug 704313 4 Remove head cylinder 745366 from manifold head 745302 Slowly push piston 745310 completely to the rear Dim B Install g...

Страница 12: ...der 745366 and replace button head cap screw 402482 and stat o seal S572 Torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Attachair supply press and hold actuatorassembly air 704130 leaving...

Страница 13: ...mbly 743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR ASSEMBLY AIR 704130 IS DEPRESSED a Tool seized due to mechanical failure...

Страница 14: ...protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure...

Страница 15: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing pl...

Страница 16: ...16 6 17 REV 2 24 GB745SR 8 INSTALLATION TOOL S N 1040 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 17: ...AGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and sprin...

Страница 18: ...dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spil...

Страница 19: ...B05 745C 48 SB05 752A 43OS5 3 16 SB06 745B 23 SB06 745B 48 SB06 27OSSG SB06 37OSSG 1 4 SB08 755 23 SB08 755 48 SB08 27OSSG SB08 37OSSG 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 752B 43OS5 3 16 UBB06 745B...

Страница 20: ...t Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Feed N Swage 5 32 3...

Страница 21: ...rately Catcher Bag Stem 704214 Sold Separately Alternative Styles Sold Separately GB745 Stroke 620 15 75 mm Hand held weight 7 20 lbs 3 26 kg Entire tool weight 7 20 lbs 3 26 kg Pull load 6 300 28 02...

Страница 22: ...2 25 lbs 1 02 kg Entire tool weight 10 50 lbs 4 76 kg Pull load 6 300 28 02 kN Alternative Styles Sold Separately GB745SHV Stroke 620 15 75 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 10 5...

Страница 23: ...23 6 17 REV 2 24 GB745SR 8 INSTALLATION TOOL S N 1040 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...For 5ft hose Split System Tools Sold Separately MAGNA GRIP IS A REGISTERED TRADEMARK OF ARCONIC INC TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF F...

Отзывы: