Gage Bilt GB745SR-8, Инструкция по эксплуатации

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GB745SR - 8 INSTALLATION TOOL S/N: 1040 AND ABOVE
PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
BLEEDING PROCEDURE
WARNING:
Do not cycle tool without air bleeder assembly (704153), or the screw and stat - o - seal, installed in tool head. Severe
personal injury could result.
WARNING:
Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be
under pressure.
CAUTION:
Before filling handle assembly (744129), air piston assembly (744121) should be all the way down.
CAUTION:
When forcing piston rod assembly (745344) downward, with head cylinder (745366) removed, hydraulic oil will eject forcibly
from handle assembly (744129).
CAUTION:
When bleeding tool, ensure tubing is free from kinks or other obstructions.
Note:
•
Air Bleeder Assembly (704153) (sold separately) is required.
* FILLING & BLEEDING VIDEO AVAILABLE AT: http://www.gagebilt.com/rivet_tools_videos.php
1. Stand handle assembly (744129) on floor, stretch hose and head assembly upward and lay flat on a table or bench. When bleeding
tool always keep the head assembly higher than the handle assembly.
2. For “ PULL ” pressure only: Attach air bleeder assembly to side hole of manifold - handle (745303) hole marked “ P ” in an upright position.
3. Connect the tool to air supply and cycle tool ten times holding the actuator assembly - air (704130) down for 2 - 3 seconds between
cycles to remove any air from the tool. Leave piston (745310) in FRONT position (Dim “ A ”).
4. Disconnect air supply. Remove air bleeder assembly from side hole of manifold - handle (745303) hole marked “ P ” and replace
with button head cap screw (402482) and stat - o - seal (S572). Torque 35 - 40 inch lbs. (3.95 - 4.52 Nm). Do not over tighten.
5. Remove button head cap screw (402482) and stat - o - seal (S572) from head cylinder (745366) side hole (marked #1) and attach air
bleeder assembly in an upright position.
6. Connect air supply. Cycle tool ten times removing any air bubbles. Leave piston (745310) in FRONT position (Dim “ A ”).
7. Disconnect air supply. Remove air bleeder assembly from side hole (marked #1) on head cylinder (745366) and replace button
head cap screw (402482) and stat - o - seal (S572). Torque to 35 - 40 inch lbs. (3.95 - 4.52 Nm). Do not over tighten.
8. Attach air supply, press and hold actuator assembly - air (704130) leaving piston (745310) in REAR position (Dim “ B ”) then disconnect air supply.
9. For “ RETURN ” pressure only: Attach air bleeder assembly to side hole of manifold - handle (745303) hole marked “ R ” in an upright position.
10. Connect the tool to air supply and cycle tool ten times holding the actuator assembly - air (704130) down for 2 - 3 seconds between cycles
to remove any air from the tool. Press and hold actuator assembly - air (704130) leaving piston (745310) in REAR position (Dim “ B ”) .
11. Disconnect air supply. Remove air bleeder assembly from side hole of manifold - handle (745303) hole marked “ R ” and replace
with button head cap screw (402482) and stat - o - seal (S572). Torque 35 - 40 inch lbs. (3.95 - 4.52 Nm). Do not over tighten.
12. Remove button head cap screw (402482) and stat - o - seal (S572) from head cylinder (745366) side hole (marked #2) and attach air
bleeder assembly in an upright position.
13. Connect air supply. Cycle tool ten times removing any air bubbles. Leave piston (745310) in REAR position (Dim “ B ”).
14. Disconnect air supply. Remove air bleeder assembly from side hole (marked #2) on head cylinder (745366) and replace button
head cap screw (402482) and stat - o - seal (S572). Torque to 35 - 40 inch lbs. (3.95 - 4.52 Nm). Do not over tighten.
15. Connect air supply. Cycle tool five times and check stroke of .620” (15.75 mm) using a thru c and diagrams below. We recommend using calipers.
a. With the actuator assembly - air (704130) released, check dimension (A).
b. While holding actuator assembly - air (704130) in, check dimension (B).
c. Subtract dimension (A) from dimension (B). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding steps 2 - 15 until stroke met.
For your consideration, Gage Bilt offers a depth gage (Pt.# A - 1935) to help simplify and more accurately check your tool stroke.
Please contact Gage Bilt for more information.
Hole marked “ R ” on rear of
Manifold - Handle (745303
)
Hole marked “ P ” on side of
Manifold - Handle (745303)
Air Bleeder
Assembly
(704153)
Images may not
reflect actual tool.
BUTTON HEAD CAP
SCREW (402482) &
STAT - O - SEAL (S572)
(BLEEDER HOLE #1)
BUTTON HEAD CAP SCREW (402482) &
STAT - O - SEAL (S572) (BLEEDER HOLE #2)