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6

 

6/17 REV. 2/24

 

 

GB745SR

-

8 INSTALLATION TOOL S/N: 1040 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Содержание GB745SR-8

Страница 1: ...YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GB745SR 8 INSTALLATION TOOL ORIGINAL INSTRUCTIONS S...

Страница 2: ...and Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745SR 8 8 How to use the GB745SR 8 9 Maintenance 10 Fillin...

Страница 3: ...yer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Selle...

Страница 4: ...ke The GB745SR 8 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SR...

Страница 5: ...ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hange...

Страница 6: ...intain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in pl...

Страница 7: ...ston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal compo...

Страница 8: ...tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at...

Страница 9: ...g protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use ba...

Страница 10: ...Gage Bilt procedures WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect t...

Страница 11: ...03 to handle assembly 744129 keeping hydraulic hoses A 1437 towards plug 704313 4 Remove head cylinder 745366 from manifold head 745302 Slowly push piston 745310 completely to the rear Dim B Install g...

Страница 12: ...der 745366 and replace button head cap screw 402482 and stat o seal S572 Torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Attachair supply press and hold actuatorassembly air 704130 leaving...

Страница 13: ...mbly 743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR ASSEMBLY AIR 704130 IS DEPRESSED a Tool seized due to mechanical failure...

Страница 14: ...protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure...

Страница 15: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing pl...

Страница 16: ...16 6 17 REV 2 24 GB745SR 8 INSTALLATION TOOL S N 1040 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 17: ...AGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and sprin...

Страница 18: ...dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spil...

Страница 19: ...B05 745C 48 SB05 752A 43OS5 3 16 SB06 745B 23 SB06 745B 48 SB06 27OSSG SB06 37OSSG 1 4 SB08 755 23 SB08 755 48 SB08 27OSSG SB08 37OSSG 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 752B 43OS5 3 16 UBB06 745B...

Страница 20: ...t Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Feed N Swage 5 32 3...

Страница 21: ...rately Catcher Bag Stem 704214 Sold Separately Alternative Styles Sold Separately GB745 Stroke 620 15 75 mm Hand held weight 7 20 lbs 3 26 kg Entire tool weight 7 20 lbs 3 26 kg Pull load 6 300 28 02...

Страница 22: ...2 25 lbs 1 02 kg Entire tool weight 10 50 lbs 4 76 kg Pull load 6 300 28 02 kN Alternative Styles Sold Separately GB745SHV Stroke 620 15 75 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 10 5...

Страница 23: ...23 6 17 REV 2 24 GB745SR 8 INSTALLATION TOOL S N 1040 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...For 5ft hose Split System Tools Sold Separately MAGNA GRIP IS A REGISTERED TRADEMARK OF ARCONIC INC TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF F...

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