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8

 

6/17 REV. 2/24

 

 

GB745SR

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8 INSTALLATION TOOL S/N: 1040 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

HOW TO SET

-

UP THE GB745SR

-

8

 

Image may not reflect actual tool

 

 

The tool is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4 

-

 18 female pipe thread to accept user air 

hose fitting. The tool comes with oil and is ready to use.

 

 

   

1.  Remove red plastic shipping plug from Swivel (A

-

249) (air inlet) and screw in your quick disconnect (air) fitting.

 

 

 2.  Attach Deflector (704113) to rear of head cylinder (745366). Rotate deflector (704113) away from operator or other people working 

 

 

 

 in the vicinity.

 

 

 

 

   3.  Connect tool to air hose with 90 psi. (6.2 bar) using clean, dry air. 

3/8” (9.52 

mm) minimum diameter air line is recommended.   

 

 Cycle tool five times by depressing and releasing actuator assembly

-

air (704130).

 

 

   4.  Disconnect air hose from tool.

 

 

   5.

  

Select proper nose assembly. (See nose assembly selection chart on pg. 19 for more information). Screw collet onto piston and  

 

 slide anvil over collet and secure with retaining nut (480124). (See proper data sheet for further instructions).

 

 

   6.

  

Connect air supply.

 

FASTENER

 

WORK

 

NOSE ASSEMBLY

 

ACTUATOR

 

HEAD CYLINDER

 

AIR INLET 

 

RED SHIPPING PLUG

 

USER QUICK

 

DISCONNECT FITTING

 

AIR HOSE

 

DEFLECTOR

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners.

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this  

 

 equipment.

 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

         

 

 based on their application.

 

 

 

 

  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

     

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 ●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

 

 

 persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Содержание GB745SR-8

Страница 1: ...YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GB745SR 8 INSTALLATION TOOL ORIGINAL INSTRUCTIONS S...

Страница 2: ...and Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745SR 8 8 How to use the GB745SR 8 9 Maintenance 10 Fillin...

Страница 3: ...yer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Selle...

Страница 4: ...ke The GB745SR 8 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SR...

Страница 5: ...ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hange...

Страница 6: ...intain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in pl...

Страница 7: ...ston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal compo...

Страница 8: ...tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at...

Страница 9: ...g protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use ba...

Страница 10: ...Gage Bilt procedures WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect t...

Страница 11: ...03 to handle assembly 744129 keeping hydraulic hoses A 1437 towards plug 704313 4 Remove head cylinder 745366 from manifold head 745302 Slowly push piston 745310 completely to the rear Dim B Install g...

Страница 12: ...der 745366 and replace button head cap screw 402482 and stat o seal S572 Torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Attachair supply press and hold actuatorassembly air 704130 leaving...

Страница 13: ...mbly 743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR ASSEMBLY AIR 704130 IS DEPRESSED a Tool seized due to mechanical failure...

Страница 14: ...protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure...

Страница 15: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing pl...

Страница 16: ...16 6 17 REV 2 24 GB745SR 8 INSTALLATION TOOL S N 1040 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 17: ...AGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and sprin...

Страница 18: ...dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spil...

Страница 19: ...B05 745C 48 SB05 752A 43OS5 3 16 SB06 745B 23 SB06 745B 48 SB06 27OSSG SB06 37OSSG 1 4 SB08 755 23 SB08 755 48 SB08 27OSSG SB08 37OSSG 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 752B 43OS5 3 16 UBB06 745B...

Страница 20: ...t Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Feed N Swage 5 32 3...

Страница 21: ...rately Catcher Bag Stem 704214 Sold Separately Alternative Styles Sold Separately GB745 Stroke 620 15 75 mm Hand held weight 7 20 lbs 3 26 kg Entire tool weight 7 20 lbs 3 26 kg Pull load 6 300 28 02...

Страница 22: ...2 25 lbs 1 02 kg Entire tool weight 10 50 lbs 4 76 kg Pull load 6 300 28 02 kN Alternative Styles Sold Separately GB745SHV Stroke 620 15 75 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 10 5...

Страница 23: ...23 6 17 REV 2 24 GB745SR 8 INSTALLATION TOOL S N 1040 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...For 5ft hose Split System Tools Sold Separately MAGNA GRIP IS A REGISTERED TRADEMARK OF ARCONIC INC TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF F...

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