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m otor driver inverte r reset

Ad just the power sup ply or

remove the peripheral

p ower- supply loo p fault

Re place the d amage d rect ify ing

bridg e or the b ufferin g resistor

Tran sie nt powe r cu t exists or not

Check if the in put end vo ltage of

the mot or driver inve rte r is with in the

value req uired by the re gulation

Measure if the DC

bu s voltage is no rma l

Check if the ma in control

boa rd is no rmal

Check if the rectifyin g bridge

or th e buffering resis tor is normal

Check if t he d ri ve board is n orm al

Chang e main control bo ard

Chang e drive bo ard

Refere nce for the

m ain tena nce personne l

Yes

N o

Yes

N o

Yes

1. Under voltage of D C Bus(E001)

2. Over voltage during acc el eration(E002)

Ad just the voltage within

the normal range

C an cel t he ext erna l fo rce
o r insta ll th e bra ke resisto r

I ncrease t he acce lera tion

time

Insta ll the brake unit a nd

resisto r

T he inp ut voltage is to o high or n ot

If the re exists th e e xterna l force
driving t he mot or op era tio n durin g
the acceleration pr ocess

Th e acceleration time is too sho rt or no t

Is there a ny brake unit
or brake resistor installed

Seek techn ical supp ort

Yes

Chapter 7 F ault Diagnosis and Counte rmeasures

DZB Series

-7 2 -

DZ B200

has 25 pie ces of alarm information and protec ti on func ti ons in t otal. Once the fault occurs,

the protecti on functi on starts, the inverter stops input ti ng, t he fault rel ay contact poi nt is a ctivated, and the

faul t code wil l be di splayed on the display panel of the invert er. Before seeking services , the subscri ber

may conduct the self-check according to the prompt gi ven in thi s section, analyze the fault caus es , a nd fi nd

out the s oluti ons. If t he faul t bel ongs to the causes described in t he broken line box, pl ease s eek t he s ervice

by contacting the inverter agent or directly conta cting our corporation.

Common Faults and the Faul t Diagnosis

The following faults may probabl y occur during t he usi ng of t he inverter, please refer to the methods

des cribed bel ow to perform the faul t analys is.

1. No Electricity Display

1) Chec k wit h mult imeter i f the i nput power supply of the inverter is consist ent with its rate d vol tage.

If the re is somet hing wrong with the power s upply, pleas e chec k and remove it.

2) Chec k i f the three-phase rectifying bridge is intact . If t he rectifying bridge has been exploded,pl ease

seek technical service.

3) Chec k i f the CHARGE indicator is on. If the indica tor is off, t he faul t wi ll be on the recti fying bri dge

or the buffering res ist ance. If the indicat or is on, then the fault may probably lies in the switch on/off part,

pleas e seek for help.

2. The air Sw it ch Trips off After Power-on

1) Chec k i f the earthing or short circuit occurs bet ween the i nput power s uppli es and remove t he problem.

2) Chec k i f the rectifying bridge has been broken down. If so, seek for the servi ce.

3. The Mot or Does not R un After the Inverter S tarts to Run

1) Chec k i f there is equa li zing t hree-phase input bet ween U, V and W. If yes, the motor circuit or itsel f

may be damaged, or t he motor stops turning for mechani cal reason. Please remove it .

2)If there is input but the t hree phases are not equalizing, the i nverter drive board or the output modul e

may be damaged. P leas e seek for the service.

3) If t here i s no out put volt age, the dri ve board or output modul e may be damaged. Please seek for t he

servi ce.

4. W hen the Power-on Inverter Displays Normall y, t he Air Swi tch Trips off After t he Opera ti on.

1) Chec k i f the short circuit occurs between t he output modules. If ye s, please seek t he service.

2) Chec k i f the short circuit or e art hing occurs bet ween the mot or lea d wires. If yes, please remove it .

3) If t he tripping occurs only occasi onally and the dist ance between the motor and the inverter is bi g,

the n the adding of a n out put AC reac tor shall be considered.

Chapter 7 Fault Diagnosis and Countermeasures

Cha pter 7 Fault Dia gno sis and Countermeasure s

DZB Series

- 71-

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

Содержание DZB200J

Страница 1: ...Display Function Parameters List Parameter Description Fault Diagnosis and Countermeasures Quality Guarantee Appendix ELE BLUE ELE BLUE ELE B ELEPHANT BLUE ELEPHANT BLUE ELEPHANT B ELEPHANT BLUE ELEPHANT BLUE ELEPHANT B LE BLUE ELE BLUE ELE B LEPHANT BLUE ELEPHANT BLUE ELEPHANT B LEPHANT BLUE ELEPHANT BLUE ELEPHANT B ...

Страница 2: ...To avoid damage to the drive circuit boards until static control precautions have been taken Grounding the Inverter by connecting the Earth Ground to the drive ground terminal Do not connect or disconnect wires and connectors while power is applied to the circuit Always read this manual thoroughly before using series AC Motor Drives DZB AC input power must be disconnected before any maintenance To...

Страница 3: ...pter 7 Fault Diagnosis and Countermeasures 79 Chapter 8 Quality Guarantee F0 Basic Function Parameters 34 F1 Motor Parameters 42 F2 Input and Output Terminal Function Parameters 44 F3 Human Machine Interface Parameters 52 F4 Application Function Parameters 55 F5 Protection Parameters 64 F6 Communication Parameters 67 Index ELE BLUE ELE BLUE ELE B ELEPHANT BLUE ELEPHANT BLUE ELEPHANT B ELEPHANT BLU...

Страница 4: ...ments and the local safety standard The wire size shall be determined according to the manual otherwise accident may occur Brake resistor must not be connected between the DC bus terminals and otherwise fire may occur 4 Before Power on Please confirm the mains voltage level is consistent with that of the inverter and the input and output wirings are correct and check if there is any short circuit ...

Страница 5: ... higher than 50Hz 4 Motor Heat and Noise Since the output voltage of the inverter is in PWM wave with some harmonics the temperature may rise the noise and vibration may increase compared with the inverter running at main frequency 5 Pressure sensitive Device or Capacitor at the Output Side of the Inverter Because the inverter outputs PWM wave the capacitor used for improving power factor and pres...

Страница 6: ... Pay attention that the inverter shall be separated from the unit during such test 5 DZB Series Chapter 1 Safety and Cautions 6 2 1 Receiving Storage and Transportation The purpose of this chapter is to provide specific yet simple information to the AC drive This chapter contains information on the following unpack install 1 Receiving Transportation and Storage 2 2 Nameplate Information 2 The AC m...

Страница 7: ...ion to the following points 1 Install the inverter vertically so that the heat may be expelled from the top but do not install the inverter upside down When two Variable Speed Drives are mounted up and dow n an air flow diverting plate should be fixed in between as shown in Fig 3 1 2 Installation space is shown in Fig 3 1 so as to ensure the heat dissipation space but consider the heat dissipation...

Страница 8: ... 22 F2 19 F2 01 F2 06 Fig 3 2 Basic Wiring Diagram Multi function input 2 Multi function input 3 Multi function input 4 Multi function input 5 Multi function input 6 Digital signal common output contact 400V series grounding resistance should be below 10Ω 230V series grounding resistance should be below 100Ω Potentiometer L N L N BR BR U V ACM FM S1 S2 S3 S4 ACM 10V AI ACM M 1 3 2 A C B ACI AVI 6 ...

Страница 9: ...Input power supply Land N or R S and T There is no phase ration requirement for the input of inverter 12 Danger Danger C Brake resistor terminals of BR BR The brake resistor terminal is effective only for the inverter of 15kW or below and has a built in brake unit Select the recommended resistor with the cable length of less than 5m otherwise the inverter may burn or be damaged D Inverter output U...

Страница 10: ...ay be damaged 14 E Grounding Terminal Grounding Terminal must be connected to earth reliably and the grounding resistance shall be less than 5 otherwise the equipment may work abnormally or be damaged Do not share the PE and neutral line of the mains supply Ω 5 Control Terminals and Wiring 1 Layout of Control Terminals Fig 3 4 Fig3 5 2 Function of Control Terminals 13 Chapter 3 Mechanical and Elec...

Страница 11: ...tween lines The distributed capacitance exists in the inverter抯 output cables and resonance may occur if high frequency harmonics exist in the current thus the leakage current occurs which may result in the wrong action of relay The method to solve this issue is to reduce the carrier frequency or install the output reactor It is recommended to use inverter抯 protection function instead of a thermal...

Страница 12: ...e Setting of delay time DC bus voltage PID setpoint PID feedback VI value CI value Current segment of multi speed control Operation Displayed Symbol Displayed Message QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Press key QUICK JOG FUNC DATA Pre...

Страница 13: ...menu and then shift to the next function code while pressing PRG will return to second level menu without saving the parameters Example Change the setting of F1 02 from 10 00Hz to 15 00Hz Bold means flash bit 4 2 DZB200 Modify and Check the Function Codes series inverter s operation panel uses 3 level menu to conduct parameter settings 3 level menu function parameter group first level function cod...

Страница 14: ... e user s password F3 00 parameter is not 0 when the user press PRG button to enter function code edit status the system first enters the user s password verification status displaying and the operator must input correctly the user s password otherwise it is impossible to enter At the state that the cryptoguard is not locked the user s password can be modified at any time and the one finally input...

Страница 15: ...ion Parameters List DZB0 Series F1 11 F1 12 Speed loop proportional gain1 0 100 30 F1 13 Speed loop integral time1 0 01 10 00s 0 50s 37 38 39 F1 14 Switching low point frequency 0 00Hz F1 1 7 5 0Hz 40 F1 15 Speed loop proportional gain 2 0 100 25 41 F1 16 Speed loop integral time 2 0 01 10 00s 1 00s 42 F1 17 Switching high point frequency F1 14 99 99Hz 10 0Hz 43 F1 18 VC slip compensating factor 5...

Страница 16: ...lid Chapter 5 Function Parameters List DZB Series Chapter 5 Function Parameters List DZB Series Function Code Name Setting Range Modifi cation Serial No F2 22 FM output selection Analog 1 Running frequency 0 Setting frequency 4 Running speed 2 Output current 3 Output voltage 5 Output power 6 Output torque 7 VI input value 0 73 F2 17 AI upper limit corresponding setting 100 0 100 0 100 0 68 F2 18 A...

Страница 17: ...r password 0 9999 0 78 F2 26 F3 Human Machine Interface Parameters Chapter 5 Function Parameters List DZB Series Function Code Name Setting Range Modifi cation Serial No 8 16 32 64 128 256 Output terminal status PID setpoint PID feedback VI value AI value Current segment of multi speed control Default Value F3 07 85 0 14 0 invalid operation status display p eferential option r 0 IGBT module temper...

Страница 18: ... 00 F0 04 50 00Hz 110 F4 16 Brake Threshold Value Voltage 115 0 140 0 standard DC bus voltage 380V 130 0 113 115 0 140 0 standard DC bus voltage 220V 120 0 F4 17 Speed display ratio 0 1 999 9 Speed 120 running frequency F4 17 pole number 100 0 114 F4 18 PID setpoint Sources Option 0 Given by Keyboard F4 19 1 Given by panel potentiometer VI 2 Given by external terminal AI 3 Given by Remote Communic...

Страница 19: ...ng cycle time T 0 01 99 99s 0 10s 122 F4 26 PID control discrepancy limit 0 0 100 0 0 0 123 F4 27 Feedback disconnection detecting value 0 0 100 0 0 0 124 0 100 Chapter 5 Function Parameters List DZB Series 4 Odd check E 8 2 for RTU 5 Even check O 8 2 for RTU 6 No check N 7 1 for ASCII 7 Odd check E 7 1 for ASCII 8 Even check O 7 1 for ASCII 9 No check N 7 2 for ASCII 10 Odd check E 7 2 for ASCII ...

Страница 20: ...can combine with any other frequency setting path to mainly accomplishes the fine adjustment of inverter output frequency during control system commissioning Chapter 6 Parameter Description F0 Basic Function Parameters V F Control Mode V F control mode is suitable for the application which does not require high control accuracy e g pump and fans and also suitable for cases with one inverter drivin...

Страница 21: ...eration time means the time t1 required for inverter to accelerate to the maximum output frequency F0 04 from 0Hz Deceleration time is the time t2 required for inverter to decelerate to 0Hz from the maximum output frequency F0 04 It is indicated by following figure 6 Remote communication The frequency command is given in the communication mode by upper position machine For details please refer to ...

Страница 22: ...By means of changing the function code the motor rotating direction can be changed without changing any other parameters which is equivalent to change the motor rotating direction by exchanging any two of motor cables U V W 2 Forbid inverse operating Forbidding inverter inverse operation is suitable to specific application that inverse operating is forbidden Note After the parameters are initializ...

Страница 23: ...ing time 0 0 50 0s 0 0s Function Code Name Setting Range Default Value Chapter 6 Parameter Description DZB Series 40 1 The inverter restores all parameters to their default value 2 The inverter deletes recent failure records After the chosen function operation is completed this function code is automatically restored to 0 AVR means output voltage auto regulation WhenAVR is invalid output voltage w...

Страница 24: ... learning 0 F1 12 Speed loop proportional gain1 0 100 30 F1 13 Speed loop integral time1 0 01 10 00s 0 50s F1 14 Switching low point frequency 0 00Hz F1 1 7 5 00Hz F1 15 Speed loop proportional gain 2 0 100 25 F1 16 Speed loop integral time 2 0 01 10 00s 1 00s F1 17 Switching high point frequency F1 14 99 99Hz 10 00Hz F1 18 VC slip compensating factor 50 200 100 It is to set the transient time dur...

Страница 25: ...r V F curve It is applicable to constant torque load 1 2 0 exponential V F curve It is applicable to variable torque load such as blower pump etc Fig 6 6 V F curvediagram Torque Boost is mainly applied to less than cut off frequency F1 22 The V F curve after boost is shown in following figure Torque booth can improve the low frequency torque performance of V F control Based on the load a torque sh...

Страница 26: ...id when at stop status When the key press valid it is automated to turn to display time setting F3 18 sets to 0 terminal adjust invalid 46 These parameters are used to set up the corresponding functions of digital multifunction input terminals 7 Failure reset 8 External fault input 1 Forward 2 Reverse 0 No Function 3 three wire operation control 4 Forward Jogging 5 Reverse Jogging setting value Fu...

Страница 27: ...ntrol direction at the same time Stop command is defined by SW2 SW1 FWD operating button SW2 STOP button SW3 REV operating button EN is defining the corresponding terminal function as Function 3 Three wire operation control Note For two wire operation mode when FWD REV terminal is enabled and the stop command produced by other sources stops the equipment the inverter does not start to operate afte...

Страница 28: ...s the inverter is running forward with output frequency ON signal Indicates the inverter is running reverse with output frequency Once inverter fault happens output ON signal please refer to the detail description of function code F4 13 F4 14 please refer to the detail description of function code F4 15 Reserved Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description DZB Series ...

Страница 29: ...o the instruction of each application Following figures explain several setting circumstances F2 23 AO Lower limit 0 0 100 0 0 0 F2 24 Lower limit corresponding AO output 0 0V 10 0V 0 0V F2 25 AO Upper limit 0 0 100 0 100 0 Upper limit corresponding AO output 0 0V 10 0V 10 0V F2 26 Function Code Name Setting Range Default Value Chapter 6 Parameter Description DZB Series The standard analog output ...

Страница 30: ... 3 function should be used cautiously Maloperation may cause serious consequences 4 8 16 32 64 128 256 Input terminal status Output terminal status PID setpoint PID feedback VI value CI value Current segment of multi speed control 1 2 Setting frequency DC bus voltage Code Displayed Message 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 Code Displayed Message 0 Setting frequency 1 Running f...

Страница 31: ...erse frequency up time 0 1 360 0s 5 0s F4 10 Traverse frequency down time 0 1 360 0s 5 0s Function Code Name Setting Range Default Value Chapter 6 Parameter Description DZB Series 56 Acceleration Deceleration time can be chosen to be F0 08 F0 09 or above three time settings Their meanings are all the same please refer to F0 08 and F0 09 related description The Acceleration Deceleration time 0 1 at...

Страница 32: ... the interval time between fault occurring and automatic resetting actuated Set output frequency detection value and the delay value of output action dismissed as shown by following figure When the inverter output frequency reaches the set frequency value this function can regulate its detection range value as shown by following figure Fig 6 17 Frequency Reaching Detection Range Diagram Fig 6 16 F...

Страница 33: ...9 1 00 F4 23 Integral time Ti 0 01 10 00s 0 10s F4 24 Differential time Td 0 00 10 00s 0 00s Function Code Name Setting Range Default Value Chapter 6 Parameter Description DZB Series 60 This function is to set up the initiative bus voltage of dynamic braking and properly regulating this value can result in an effective brake to the load Speed 120 running frequency F4 17 pole number This function i...

Страница 34: ...rol mode in process control with each part playing different role Following simply introduces the operational principle and the controlling method Proportion control P when there is discrepancy between feedback and the assignment output the regulating amount in proportion to the discrepancy If the discrepancy is constant the regulating amount keeps constant Proportion control can response quickly ...

Страница 35: ...characteristic here mentioned is to switch down the overloading protection threshold for the motor with an operation frequency lower than 30 Hz 2 Variable frequency motor without low speed compensation As the heat emission of special variable frequency motor is not affected by speed it is not required to regulate the protection value for low speed operation F5 Protection Parameters S1 OFF ON OFF O...

Страница 36: ...0 200 150 F5 07 Over current gain setting to avoid of stalling 0 100 20 Function Code Name Setting Range Default Value Chapter 6 Parameter Description DZB Series 66 Fig 6 21 Motor Overload Protection Current The value can be determined by following equation Motor overload protection current maximum current rated current 100 It is mainly applied to the cases that big inverter drives small motor req...

Страница 37: ...6 00 Communication Address 1 247 0 is the broadcast address 1 Function Code Name Setting Range Default Value Function Code Name Setting Range Default Value F6 01 Baud rate setting 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS 3 4 Odd check E 8 2 for RTU 5 Even check O 8 2 for RTU 6 No check N 7 1 for ASCII 7 Odd check E 7 1 for ASCII 8 Even check O 7 1 for ASCII 9 No check N 7 2 fo...

Страница 38: ...it0 bit2 bit3 bit4 bit5 bit6 Stop bit Stop bit Start bit 7 data bits 10 bits character frame DATA Frame 7 N 2 bit1 bit0 bit2 bit3 bit4 bit5 bit6 Stop bit Start bit 7 data bits 10 bits character frame Even bit DATA Frame 7 E 1 bit1 bit0 bit2 bit3 bit4 bit5 bit6 Odd bit Stop bit Start bit 7 data bits 10 bits character frame DATA Frame 7 O 1 F6 03 Communication response delay 0 200ms 5ms Function Cod...

Страница 39: ...er to the methods described below to perform the fault analysis 1 No Electricity Display 1 Check with multimeter if the input power supply of the inverter is consistent with its rated voltage If there is something wrong with the power supply please check and remove it 2 Check if the three phase rectifying bridge is intact If the rectifying bridge has been exploded please seek technical service 3 C...

Страница 40: ...Increase the acceleration time Adjust the manual raising of torque or V F curve Cancel shock load Check if the output loop of the motor driver inverter has the earthing or short circuit Whether the motor parameter identification has been performed Is the acceleration time too short Start the rotating motor or not Whether it is proper to manually raise torque or V F curve The voltage is too low or ...

Страница 41: ...resistor Increase the acceleration time or install the brake resistor Install the brake resistor The input voltage is too high or not If there exists external forces driving the motor operation during the deceleration process The deceleration time is too short or not Is there any brake resistor installed Yes Yes Yes No No No No Yes Seek technical support 7 Motor Over Load E007 8 Inverter Over Load...

Страница 42: ...e board Change module Seek technical support 14 Input phase failure E012 15 Output phase failure E013 18 Communication Failure E018 17 Motor self learning failure E016 Check and remove the problems in the peripheral lines To make the three phase power entering the frequency inverter normal Check if the three phase input power is normal No Yes Check if the drive board is normal Yes Check if The mai...

Страница 43: ...t Frequency 47 63Hz Torque boost Jog control Multi Speed Function Shared DC bus Jog frequency range 0 00Hz Maximum output frequency Jog Acc Dec time 0 0 360 0s Internal PLC operation 8 speed Control Several motors can share one DC bus 0 10 0 Accel decel Mode DC brake Two accel decel curve range 0 1 360sec Start DC break Stop DC break Series Item DZB200 1AC220V 15 3AC220V 15 3AC380V 15 Control mode...

Страница 44: ...0 11 0037 3 7 5 0 17 18 0055 5 5 7 5 25 26 0075 7 5 10 34 35 0110 11 15 50 51 0150 15 20 68 69 7 7 Adjustable from 0 to input voltage Singl e 22 0V 50 60H z Appendix A Standard Specifications DZB Series input output phase failure protection Over current protection Over voltage protection Under voltage protection Over heat protection overload protection etc Indoor in which there is no direct sunlig...

Страница 45: ...stors B raking Units Use in AC drives 2 Standar d Extension Cab le FL W X 0100 Mod el 0100 0150 0200 0250 0300 Leng th 1 0M 1 5M 2 0M 2 5M 3 0M n etwork cab le company name 84 DZB Series Appendix C Accessories List Appendix C Accessories List 0 75 1 0 1 5 2 0 2 2 3 0 80W 400 12 Ω Ω Ω 0W 330 160W 250 80W 400 18 Ω Ω Ω 0W 300 250W 250 1 1 1 KW HP 70BR Model Voltage 80W 200Ω 80W 200Ω 150W 100Ω 200W 80...

Страница 46: ...chine Note User writes the card and mails it to the manufacturer during ten days A card of user s protect to fix card ELE BLUE ELE BLUE ELE B ELEPHANT BLUE ELEPHANT BLUE ELEPHANT B ELEPHANT BLUE ELEPHANT BLUE ELEPHANT B LE BLUE ELE BLUE ELE B LEPHANT BLUE ELEPHANT BLUE ELEPHANT B LEPHANT BLUE ELEPHANT BLUE ELEPHANT B ...

Страница 47: ...e products you have the ser vices as follows 1 Return the machine in one month 2 Replacement the machine in three months 3 Cost free sevice in twelve months Outside of 12 months our company will take normal material expenses 4 Because of the natural and artificial factor or discorrect dism antleto fix or wrong use to be broken down our company only ser vice for costing Welcome to use FuLing Invert...

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