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 CAUTION

For the air conditioner to operate satisfactorily, install it as outlined in this installation 

manual.

Connect the indoor unit and outdoor unit with the air conditioner piping and cables 

available standards parts.This installation manual describes the correct connections 

using the installation set available from our standard parts.

Installation work must be performed in accordance with national wiring standards by 

authorized personnel only.

Also, do not use an extension cable.
Do not turn on the power until all installation work is complete.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the 

installation.

There is not extra refrigerant in the outdoor unit for air purging.
Use a vacuum pump for R410A exclusively.

Using the same vacuum pump for different refrigerants may damage the vacuum 

pump or the unit.

Use a clean gauge manifold and charging hose for R410A exclusively.
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant 

comes in contact with a flame, it produces a toxic gas.

Be careful not to scratch the air conditioner when handling it.

 

After installation, explain correct operation to the customer, using the operating manual.

 

Let the customer keep this installation manual because it is used when the air 

 

conditioner is serviced or moved.

ABOUT THE PRODUCT

21 

Precautions for using R410A refrigerant

21 11 

 

WARNING

The basic installation work procedures are the same as conventional refrigerant 

models.

However, pay careful attention to the following points:
Since the working pressure is 1.6 times higher than that of conventional refrigerant 

(R22) models, some of the piping and installation and service tools are special. (See 

the table below.)

Especially, when replacing a conventional refrigerant (R22) model with a new 

refrigerant R410A model, always replace the conventional piping and flare nuts with 

the R410A piping and flare nuts.
Models that use refrigerant R410A have a different charging port thread diameter 

to prevent erroneous charging with conventional refrigerant (R22) and for safety. 

Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2 

UNF 20 threads per inch.]
Be careful that foreign matter (oil, water, etc.) does not enter the piping than with 

refrigerant models. Also, when storing the piping, securely seal the openings by 

pinching, taping, etc.

When charging the refrigerant, take into account the slight change in the composition 

of the gas and liquid phases, and always charge from the liquid phase side whose 

composition is stable.

Special tools for R410A

21 21 

Tool name

Contents of change

Gauge manifold

Pressure is high and cannot be measured with a conventional 

gauge. To prevent erroneous mixing of other refrigerants, the 

diameter of each port has been changed.

It is recommended the gauge with seals –0.1 to 5.3 MPa (–14.5  

to 769 psi) for high pressure. –0.1 to 3.8 MPa (–14.5 to 551 

psi) for low pressure.

Charge hose

To increase pressure resistance, the hose material and base 

size were changed.

Vacuum pump

A conventional vacuum pump can be used by installing a 

vacuum pump adapter.

Gas leakage 

detector

Special gas leakage detector for HFC refrigerant R410A.

Copper pipes

It is necessary to use seamless copper pipes and it is desirable that the amount of 

residual oil is less than 40 mg/10 m (0.004oz/100ft). Do not use copper pipes having a 

collapsed, deformed or discolored portion (especially on the interior surface). Otherwise, 

the expansion valve or capillary tube may become blocked with contaminants.

As an air conditioner using R410A incurs pressure higher than when using conventional 

refrigerant, it is necessary to choose adequate materials. 

Thicknesses of copper pipes used with R410A are as shown in the table. Never use 

copper pipes thinner than that in the table even when it is available on the market.

Thicknesses of Annealed Copper Pipes (R410A)

Pipe outside diameter [mm ( in1)]

Thickness [mm ( in1)]

6.35 (1/4)

0.80 (1/32)

9.52 (3/8)

0.80 (1/32)

12.70 (1/2)

0.80 (1/32)

15.88 (5/8)

1.00 (5/128)

19.05 (3/4)

1.20 (3/64)

Accessories

21 21 

 

WARNING

For installation purposes, be sure to use the parts supplied by the manufacturer or 

other prescribed parts. The use of non-prescribed parts can cause serious accidents 

such as the unit falling, water leakage, electric shock, or fire.

Do not throw away the connecting parts until the installation has been complete.

Name and shape

Q’ty

Application

Installation  

manual

1

(This book)

Drain cap

5

For outdoor unit drain piping work 

Drain pipe

1

Adapter assy

12.7 mm → 9.52 mm

(1/2 in.)      (3/8 in.)

1

For use when connecting models 7–12 

to outdoor port A

[

24 type only

]

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Содержание AIR CONDITIONER

Страница 1: ...TIONER OUTDOOR UNIT PART NO 9374747122 INSTALLATION MANUAL For authorized personnel only MANUEL D INSTALLATION Pour le personnel agréé uniquement MANUAL DE INSTALACIÓN Solo para personal autorizado 9374747122_IM_En indd 1 20 12 2553 13 09 04 ...

Страница 2: ...ly refrigeration compressor oil or equivalent used for the outdoor unit to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection Check carefully for leaks before starting the test run NOTE Depending on the system type liquid and gas lines may be either narrow or wide Therefore to avoid confusion the refrigeran...

Страница 3: ... water etc does not enter the piping than with refrigerant models Also when storing the piping securely seal the openings by pinching taping etc When charging the refrigerant take into account the slight change in the composition of the gas and liquid phases and always charge from the liquid phase side whose composition is stable Special tools for R410A 222222 Tool name Contents of change Gauge ma...

Страница 4: ...capacity type 222222222 CAUTION The total capacity of the indoor units connected must be between 14 000 and 27 000 BTU Connection patterns are restricted Normal operation is not guaranteed if connected pattern in the combination not listed below The product may be damaged Surely connect in accordance with the combination in the following connection pattern To install an indoor unit refer to the in...

Страница 5: ...ng is neces sary For more information refer to 6 2 Additional charging Selecting pipe sizes 222222222 The diameters of the connection pipes differ according to the capacity of the indoor unit Refer to the following table for the proper diameters of the connection pipes between the indoor and outdoor units Capacity of indoor unit Gas pipe size thickness mm in Liquid pipe size thickness mm in 7 12 ø...

Страница 6: ...topple or fall or other accidents Do not install the outdoor unit near the edge of a balcony Otherwise children may climb onto the outdoor unit and fall off of the balcony CAUTION Do not install the outdoor unit in the following areas Area with high salt content such as at the seaside It will deteriorate metal parts causing the parts to fail or the unit to leak water Area filled with mineral oil o...

Страница 7: ...pipes Secure the unit to a solid block using foundation bolts Use 4 sets of commercially available M10 bolts nuts and washers The bolts should protrude 20 mm 0 78 in Refer to the figure If overturning prevention is required purchase the necessary commercially available items Unit mm in 650 25 19 32 370 14 9 16 Bottom side 4 ø12 1 15 32 hole Fix securely with bolts on a solid block Use 4 sets of co...

Страница 8: ...er and flare tool exclusive for R410A 1 Cut the connection pipe to the necessary length with a pipe cutter 2 Hold the pipe downward so that the cuttings will not enter the pipe and remove any burrs 3 Insert the flare nut always use the flare nut attached to the indoor and outdoor units respectively onto the pipe and perform the flare processing with a flare tool Leakage of refrigerant may result i...

Страница 9: ...ngth may lead to erroneous operation The static electricity that is charged to the human body can damage the control PC Board when handling the control PC Board for address setting etc Please keep caution to the following points Provide the grounding of Indoor unit Outdoor unit and Option equipment Cut off the power supply breaker Touch the metal section such as the unpainted control box section o...

Страница 10: ... UNIT A DISCONNECT SWITCH FIELD SUPPLY DISCONNECT SWITCH FIELD SUPPLY WARNING Disconnect switch and for over current protection given in the table below is to be installed between the indoor unit and the outdoor unit Disconnect switch 15A CAUTION Be sure to refer the above diagram and do correct field wiring Wrong wiring causes malfunction of the unit Check local electrical codes and also any spec...

Страница 11: ...ps and charging port cap of the 2 way valve and 3 way valve to the specified torque Checking gas leaks with nitrogen gas Check if the piping connections are secure Remove the cap of 3 way valve and connect the gauge manifold charge hoses to the charging port of the 3 way valve Pressurize with nitrogen gas using the 3 way valve charging port Do not pressurize up to the specified pressure all at onc...

Страница 12: ...ng the refrigerant take into account the slight change in the composition of the gas and liquid phases and always charge from the liquid phase side whose composition is stable Gas Liquid R410A Add refrigerant from the charging valve after the completion of the work If the units are further apart than the maximum pipe length correct operation cannot be guaranteed POWER 777 WARNING The rated voltage...

Страница 13: ...D2 LED1 Hole LED is on a reverse side of the board Confirming the operation of indoor unit 888888 Run the unit in a normal way and confirm its operation Please end the test run first before confirmation 1 Cold air or warm air must be discharged from the indoor unit 2 The indoor unit operates normally when air direction or air volume adjustment buttons pressed PUMP DOWN 999 PUMP DOWN OPERATION To a...

Страница 14: ...9374747122_IM_Es indd 13 20 12 2553 13 13 45 ...

Страница 15: ...9374747122_IM_Es indd 14 20 12 2553 13 13 45 ...

Страница 16: ...9374747122_IM_Es indd 15 20 12 2553 13 13 45 ...

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