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Annual Inspection (gas fryers only) 

Annually 

FR 3 A2-T 

 

 

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009 

Page 1 of 1

 

Frymast

er Frye

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LA30 
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QUALIFIED T

ECH

NICIA

N

ONLY

 

 

Annually

 

FR 3 A2-T

 

Why 

Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least 
annually. This will help ensure the equipment is in safe working order and operating at peak per-
formance. 

Time required 

1.5 hours to complete 

Time of day 

The inspection should be scheduled by the store to ensure business is not interrupted and to give 
the servicer adequate access to the equipment. 

Hazard icons 

  

  

 

 

 

  

Tools and supplies 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tools supplied by 

technician  

 

 

 

 

 

 

 

 

 

 

 

 

Procedure

QUALIFIED TECHNICIANS ONLY 

Cabinet inspection 

Inspect the cabinet, inside and out, front and rear, for 
excessive oil buildup. 

 

Check regulated gas pressure. 

Contact the local gas company or a service agency to 
check the gas pressure out of the fryer’s gas regulator.  
 
For natural gas, the pressure must be 3.0 in. W.C.  
(76 mm W.C.)

 

For propane gas, the pressure must be 

8.25 in. W.C. (210 mm W.C.) 
 
If the pressure does not meet these standards, ask the 
service agency or gas company to adjust the pressure to 
meet the standard. 

 

Probe check 
Verify that the temperature and high-limit probes are 
properly connected, tightened and functioning properly, 
and that mounting hardware and probe guards are 
present and properly installed. 

Clean and Replace gas valve vent tube. 

Clean and replace the gas valve vent tube. Follow the 
cleaning procedure in the service manual. 

  

Clean combustion air blower. 

Clean the combustion air blowers. Follow the cleaning 
procedure in the service manual. 

Check fryer recovery time. 

Choose a vat on the fryer. Check the fryer’s most re-
cent recovery time for that vat, using the procedure in 
FR3 M1. The most recent recovery time should be less 
than 2:25 (two minutes, twenty-five seconds). 
 
If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).the procedure is complete 
for this vat. Go to step 9. 

  

Check combustion. 

If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).skip this step. 
 
Connect the multimeter in series with the white flame 
sensor wire on the igniter. Allow the burner to operate 
for at least one minute after the melt cycle is com-
pleted. After 1 minute, the reading on the multimeter 
should between 2.5 and 3.5 microamps. Any other 
reading is not acceptable. 
 
After 90 seconds of continuous operation, check the 
color of the burner. The burner should glow bright 
orange-red. Use the Burner Color Comparison Chart 
inside the door of the fryer to identify the correct color. 
A blue flame or dark spots on the burner face are not 
acceptable. 

Содержание FR 3

Страница 1: ...Clean Behind Fryer Bi weekly maintenance task FR 3 B1 Calibrate fryer Monthly maintenance task FR 3 M1 Calibrate fryer recovery time Quarterly maintenance tasks FR 3 Q1 Deep Clean Jib System FR 3 Q2...

Страница 2: ...heating element hub Wearing heat resistant gloves place covers on fry pots ensuring they are square with the frypot Spray EXCEED on a No scratch pad Use No scratch pad to clean around the element hub...

Страница 3: ...wringer Paper towels Putty knife Neoprene Gloves Procedure 1 Turn fryers off Turn all fryer power switches to the off position 2 Remove and empty grease trough and cup Remove the grease trough from th...

Страница 4: ...ve the fryer filters from the exhaust hood Take the filters to the three compartment sink and soak them in McD APSC McD APSC 7 Scrape area behind fryer Use a putty knife to scrape off all soft grease...

Страница 5: ...er towels 11 Mop floor around fryer Use a mop and a bucket of hot McD APSC solution to mop the entire floor around the fryer Floor may be wet from mop ping 12 Allow surfaces to dry Allow all fryer wal...

Страница 6: ...Lock wheels into place Rein stall the fryer filters and the grease trough in the exhaust hood 17 Turn on gas supply If the fryer is an electric fryer skip this step Turn the manual gas shut off valve...

Страница 7: ...ice wa ter and stir continuously until the temperature readout stabilizes 3 Read temperature The readout should be 32 F 0 C plus or minus 2 F 1 C If not you need to calibrate repair or replace the py...

Страница 8: ...are the temperature reading on the pyrometer with the corresponding tempera ture on the display If the two temperatures are less than 5 F 3 C apart ei ther plus or minus you do not need to adjust the...

Страница 9: ...ally re cords the fryer s recovery time each time the vat tem perature rises from 250 F 121 C to 300 F 149 C Press the INFO button The display will show the most recent recovery time in both displays...

Страница 10: ...ge power plug is properly plugged in Adjust as necessary For gas fryers only check the seal angle gravity blade and standoff Adjust their place ment if necessary For gas fryers only check the air flow...

Страница 11: ...cedure The Deep Cleaning follows procedures developed by Kay Chemical Their instructions are needed in addition to this PM 1 Prepare for Deep Clean and turn fryer off Put on neoprene gloves a heat res...

Страница 12: ...alternating with YES NO 11 Drain oil from vat Empty Vat Skip to Step 12 Be sure the MSDU McDonald s Shortening Disposal Unit or oil removal cart is in place underneath the drain spout on the fryer Ful...

Страница 13: ...e them when clean and take them to the three compartment sink Rinse and dry them thoroughly Do not place any aluminum parts in the boiling solution The solid metal basket hangers are made of aluminum...

Страница 14: ...The computer displays RINSE COMPLETE alternating with YES Press the 1Dbutton when the rinse is complete 25 Remove filter pan The computer displays REMOVE PAN Remove the filter pan 26 Dry Vat Clean an...

Страница 15: ...e The Deep Cleaning follows procedures developed by Kay Chemical Their instructions are needed in addition to this PM 1 Prepare for Deep Clean and turn fryer off Put on neoprene gloves a heat resistan...

Страница 16: ...illed Vat Press the 2U key Computer displays DRAINING changing to VAT EMPTY alternating with YES The oil may be very hot Avoid splashing oil 9 Vat empty Press the 1D key 10 Open dispose valve The comp...

Страница 17: ...DDED alternating with YES Press the 1D key 18 Start Deep Clean Computer displays DEEP CLEAN alternating with a countdown timer for one hour The solution will reach a temperature of 195 F 91 C The solu...

Страница 18: ...r Cleanser may be use also Once the vat is scrubbed press the 1Dbutton 25 Draining The computer displays DRAINING to drain the small amount of solution from the vat The solution will be very hot Avoid...

Страница 19: ...filled to the bottom oil level line 32 Fill the vat with oil The computer displays PRESS AND HOLD YES TO FILL alternating with YES Press and hold the 1Dbutton to fill the vat Release the button when...

Страница 20: ...val cart Neoprene Gloves Procedure 1 Prepare for tests Confirm that the oil in the fryer is scheduled to be changed The oil must be discarded at the end of the procedure Check the oil level in the fry...

Страница 21: ...14 High limit opens The computer displays HELP alternating with HI 2 when the high limit opens between 423 to 447 F 217 C to 231 C 15 High limit fails If the high limit fails to open the computer wil...

Страница 22: ...o scratch pad Procedure 1 Prepare fryer for procedure Check to make sure the fryer is cool This procedure should be done only when the fryer is cool and the filter pan is empty 2 Remove filter pan Pul...

Страница 23: ...y that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing 3 Tilt inspection Verify that the tilt mechanism is working...

Страница 24: ...sformers contactors etc are in good condition and free from oil build up or other debris 9 Wiring connection inspection Verify that component box and contactor box wiring connections are tight and tha...

Страница 25: ...high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed 4 Clean and Replace gas valve vent tube Clean...

Страница 26: ...ner isn t receiving enough air Dark spots on the burner usually mean the burner is receiving too much air When the microamp reading is in the acceptable range and the burner color is bright orange red...

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