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Automatic Filtering Fryers

4-7

An Automatic Top Off Board, or ATO, (see arrow)
monitors frypot oil levels and opens valves and runs a
top-off pump to move oil from a JIB to the low frypot.
The ATO board is housed behind the JIB along with
transformers and a relay related to the top-off system.
The McDonald’s box may hold a LON board (eliminat-
ed in December 2014), a device for internal controller-
based monitoring of the complete fryer system. The
instructions for removal of the LON board are posted
online: 8197211.

The ATO RTD (bottom in picture above) used in auto
fi ltering fryers is similar to the probe used in the H55
(top) and has the same resistance scale. However,
it is not interchangeable; it’s much smaller. The low-
volume frypot probe uses a nut and ferrule.

A 24-volt pump moves the oil from the
JIB to the frypots. The pump is accessi-
ble from the rear of the fryer. It is mount-
ed vertically or horizontally, depending on
the space available in the fryer cabinet.
If the hose is clogged and pressure
builds in the system, a 45PSI pressure
switch trips and prevents the pump from
running. The system can be checked by
removing the hose from the pump to see
if the pump resumes running.

A JIB (Jug in a Box) is shown being placed in a fryer
cabinet.

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Содержание FilterQuick Series

Страница 1: ...Manual Student Name Instructor Name 8197840 Date ___ ___ ___ 8700 Line Avenue Shreveport LA 71106 800 551 8633 Email frytechsupport welbilt com Web sites www frymaster com Welbilt Foodservice 2019 202...

Страница 2: ...odes connect to Service and Parts manuals The title next to the QR code is hyper linked Click on the title while viewing the manual on a connected device and you will be taken to the de sired technica...

Страница 3: ...Frymaster Tech Reference Frymaster Support 1 1 High Efficiency Gas 2 1 HE Electric 3 1 Auto Filter 4 1 FilterQuick Touch 5 1 Codes Charts Tables 6 1 Table of Contents...

Страница 4: ...and operational videos are posted to Frymas ter s YouTube channels Interactive training modules are posted to Frymaster s Google Classroom Throughout this manual video links are identified and reach a...

Страница 5: ...place to look The serial number annotated above provides the fryer s model year and the month it was built often vital information when dealing with individual components or software The rating plate...

Страница 6: ...2 1 Chapter 2 High Efficiency Gas Troubleshooting Frypots Ignition Components Burners Legacy Controllers H55 McD LOV Service McD LOV Parts OCF Parts FQ Service FQ Parts H55 LOV FilterQuick OCF...

Страница 7: ...if the oil becomes too hot The LOV and FilterQuick fryers have 30lb frypots and additional features for automatic filtering and topoff The OCF gas has 30lb frypots automatic top off and prompted manu...

Страница 8: ...High Efficiency Gas 2 3 FQ3000 FilterQuick Gas Valve Blower Igniter Gas Valve Spark Module Behind the Doors of High Efficiency Gas Fryers...

Страница 9: ...High Efficiency Gas 2 4 H55 CM 3 5 Controller Blower Gas Valve Igniter...

Страница 10: ...igh Efficiency Gas 2 5 MIB Oil Discharge Valve McDonald s LOV M3000 JIB Filter Lights Blower Spark Module Gas Valve Igniter Site Glass Video Content Spark Module Spark Module Spark Module Spark Module...

Страница 11: ...High Efficiency Gas 2 6 OCF Blower Gas Valve Spark Module Igniter Gas Valve...

Страница 12: ...to detect returning oil and described elsewhere This board can halt the ignition system Heat Relay Interface Board Test Points An OCF control box Oil filtration is manual there is no OIB board Control...

Страница 13: ...H55 fryer Components in the Ignition System A sequence of successful events by a series of components is necessary for the fryer to fire Below we examine the components Spark modules for the FilterQu...

Страница 14: ...V and FilterQuick fryers Safety drain switch on H55 drain valve Burners The service replacement burner for the H55 is fitted with two gas inlets and ceramics that function with natural gas or propane...

Страница 15: ...to a frypot combustion chamber with the insulating gasket held in place The igniter s components should be parallel to the face of the burner Spark rod Flame sensor Enrichment tube A Solaronics ignite...

Страница 16: ...l pot gas valve 6 12 VAC 7 Proves blower is working CE IMPORTANT Disconnect harness from the controller or interface board before testing probe circuit Test Points J1 Test Points Split Vat Left Side J...

Страница 17: ...VAC from Pin 8 of J3 24 VAC Out to PWR 12 VDC Coil Voltage Not used Different Spark Modules The style and brand of ignition module has changed over the years Honeywell units are the current mod ule a...

Страница 18: ...nition module Power flows to the contacts of the internal relay If the module does not energize the alarm circuit is energized Power flows through the coil of the internal relay to ground for at least...

Страница 19: ...outes the 24 volts from the gas valve to the alarm circuit Frymaster s controllers use a temperature probe rather than a thermostat The probe s re sistance changes as the tempera ture changes The cont...

Страница 20: ...F 12 F 218 C 7 C The high limit automatically resets when the oil temperature drops below 350 F 177 C High Lmiit Heating Frypots Air flows through the plenum and into the sealed burners Heat is applie...

Страница 21: ...to align drains Nuts on frypot studs should be snug not over tightened One turn past hand tight is sufficient torque Like production frypots service frypots are inspected for weld integrity and leaks...

Страница 22: ...rollers display Ignition Failure 3000 s display heat failure Microamps are measurable by placing a multimeter capable of measuring microamps not milliamps in series with the white sensing wire on the...

Страница 23: ...nment and positioning Balance microamp readings with blower air intake Inspect burner surfaces Check flues for restriction Check for air leaks at rails Check for poor insulation Ensure orifices are of...

Страница 24: ...e is there the gas valve stays open What can go wrong Failed 12VAC transformer no power to the controller Failed 24VAC transformer no power to the spark module or gas valve Failed controller no 12VDC...

Страница 25: ...park Module 24 Volt Transformer Pin 8 J3 LED 3 24V Right Heat Relay LED 4 R PWR Right Ignition Module V1S LED 2 L PWR Left Ignition Module V2S LED 5 R GV Pin 9 J3 High Limit Safety Drain Switch Gas Va...

Страница 26: ...DUAL SPARK IGNITION MODULE ALARM TD VALVE GND BNR GND RIGHT IGNITOR SD M LINE VOLTAGE DRAIN SAFETY SWITCH LINE VOLTAGE 12 VDC 24 VAC 12 VAC PROBE CIRCUIT SOUND DEVICE CIRCUIT HV 1 50 A 47K 1K F1 FUSE...

Страница 27: ...GNITION MODULE 12 2 T M T M ON OFF SD H V A 1K 47K 1 50 A 1K 47K 1 50 HV F1 Fuse not applicable to fryers manufactured before 6 96 LINE VOLTAGE 12 VDC 24 VAC 12 VAC PROBE CIRCUIT SOUND DEVICE CIRCUIT...

Страница 28: ...ALARM TD VALVE GND BNR GND RIGHT IGNITOR LEFT IGNITION MODULE 25V ALARM T D VALVE GND LEFT IGNITOR SD M LINE VOLTAGE GND BNR DRAIN SAFETY SWITCH LINE VO LTAGE 12 VDC 24 VAC 12 VAC PROBE CIRCUIT SOUND...

Страница 29: ...ectric 3 on 12 off Controller Features Sensitivity Sensitivity or stretch time is a programmable feature patented by Frymaster which increases or stretches the cook time based on the oil s temperature...

Страница 30: ...652 on the CMIII 5 or the M2000 350 F 180 F Rise of 50 F 28 C Measured times Gas 2 25 Electric 1 40 350 F 330 F Oil temperature drops and recovers quickly with small loads No additional cook time time...

Страница 31: ...he hood filter Excessive oil on the top and back of the fryer Fryer not fully under the hood Another contribu tor to hood associ ated fryer problems is the mismatching of Cap N Splash hoods and non Ca...

Страница 32: ...st be in place Gas fryer hood spacer for universal hood instal lations It is removed for Cap N Splash installa tions Don t install a non Cap N Splash fryer into a Cap N Splash hood It can t be rigged...

Страница 33: ...for the exhaust hood When the fryer is turned on a relay in the fryer activates the hood system exhaust fan McDonald s fry ers include a pre wired interlock cord set The plug is a five prong twist lo...

Страница 34: ...3 1 Chapter 3 Electric Fryers RE14 RE17 RE22 Fryers Components RE80 1814 Wiring Diagrams 1814 Service and Parts Manual McDonald s RE Service and Parts Manual RE 80 Service and Parts Manual...

Страница 35: ...the interface board putting 24VAC on the heat contactor s coil Closing the heat contactor completes the circuit made possible by the earlier closing of the latch contactor The element is energized At...

Страница 36: ...en fryers like LOV and FilterQuicks Problems in the heating circuits troubleshoot the same in all fryer platforms The three phase wiring enclosed in a conduit and sheath to meet new UL requirements en...

Страница 37: ...re parallel to the exterior cabinet walls and accessible from under the fryer The contactor box of an RE Electric A special wrench 230 4028 is available to capture the element securing nut inside the...

Страница 38: ...Coil RT R x 1 7 of J2 Chassis 11 15 Heat Contactor Coil LT R x 1 4 of J1 Chassis 11 15 Disconnect the 15 pin harness from the computer or controller before testing the probe circuit See Probe Resista...

Страница 39: ...heat If the high limit thermostat or the drain safety switch is open power is cut to the coil of the latching relay In most cases the latching contactor is activated at the beginning of the workday an...

Страница 40: ...017 A new heat contactor introduced in June 2017 ships in a kit with a bracket shown It has a different footprint Color Description RED 435 F 218 C used on 22kW FV DV 17kW DV 14kW DV BLACK 425 F 224 C...

Страница 41: ...urface and makes the elements easier to service and clean Signs of Element Failure Swelling Discoloration Bubbles rising from submerged elements Elements with a pinhole puncture will swell and discolo...

Страница 42: ...lements Elements shorted internally cause several symptoms which are similar to incorrect element wiring These elements must be replaced they cannot be repaired When the fryer is on an element with tw...

Страница 43: ...ull vat 75 5 6 5 6 1 8 1 0F 21 6 8 9 7 9 0 7 5 1 6 7 6 7 3 6 32 5 7 50 1 6 1 7 1 217 725 7 7528 32 5 67 1 2 20387 5 21752 5 17 5 2 5 203 7 5 7 5 7 9 7 03 352 9 0 7 5 9 7 5 22 5 7 0 6 9 9 9 352 5 8 7 6...

Страница 44: ...ELAY HI HT K1 LATCH RELAY AL K2 HEAT RELAY TEMP PROBE AL HT 2 6 14 14 15 12 12 COMP 14 13 10 J1 1 2 J2 J2 12 11 10 1 J1 5 J1 4 11 5 5 J2 7 J2 8 L1 L2 L3 C6 10 9 3 4 C6 HI DRAIN SAFETY SWITCH HIGH LIMI...

Страница 45: ...an optimal oil level with a reservoir in the cabinet CAN Controller Area Network Manual Interface Board MIB Controls the filtration and top off system Automatic Intermittent Filtration Board AIF Contr...

Страница 46: ...l with low volume vats The new platform also fea tures Automatic filtering Automatic top off The automatic filtering fryers get special attention at start up and time is allotted for training store st...

Страница 47: ...ning and closing valves dur ing an automatic filter cycle A Controller Area Network CAN communication system A JIB or jug in a box is positioned in the cabinet to provide oil to the top off system The...

Страница 48: ...slow to return to the frypot from the filter pan The pump gets clogged These are often not warranty repair issues and for that reason Frymaster requires filter stats be collected on fryers such as th...

Страница 49: ...O J10 J9 6 wire harness 6 wire harness LON J203 J202 120 Pins 2 3 6 wire harness ATO J10 J9 2 nd ATO J10 J9 LON J203 J202 120 Pins 2 3 6 wire harness 6 wire harness J7 J6 120 Pins 2 3 NOTE Pins 2 3 ca...

Страница 50: ...d off Once the actuator has opened the return valve oil is pumped into the vat until theATO RTD detects a tem perature within 55 F of setpoint or 60 seconds elapses When the RTD is satisfied the actua...

Страница 51: ...D bottom in picture above used in auto filtering fryers is similar to the probe used in the H55 top and has the same resistance scale However it is not interchangeable it s much smaller The low volume...

Страница 52: ...n front of ATO board is fully locked into connector B Ensure fuse below right control box McD right side of ATO box FQF is not blown C Check that proper voltage is present at transformer See charts on...

Страница 53: ...lugged securely into place F Check voltage to pump Replace the pump if defective G Check for proper voltages using the pin position charts found on pages 1 53 1 56 If ATO found defective replace ATO b...

Страница 54: ...er a set number of cook cycles and a prescribed elapsed time The system can be set to lock out automatic filtration during busy times such as the lunch rush The operator can decline a filter cooking c...

Страница 55: ...esetting If r is displayed without alternating with a vat number a problem may exist with the MIB board itself The MIB board Mode Display Shows status auto or manual vat number when operating valves m...

Страница 56: ...the board to automatic mode Manual Draining Filling Filtering with MIB 2 2 1 1 3 3 Detecting the Filter Pan The filter pan must be present in the fryer for auto filtering to function A circuit closed...

Страница 57: ...ft transformer in left component box should read 24VAC If not replace transformer MIB will not clear error Error remains in non volatile memory Press and hold reset button in top right cor ner for fiv...

Страница 58: ...10V to the ATO transformer may be missing or bad The J4 J5 connector may be loose D Check if MIB has 24V on pins 5 and 6 of J2 Check to see if 24V is present on pins 5 and 6 of wire harness plugging i...

Страница 59: ...end of the harness and ensure 24VDC is present Check pins 5 and 6 for 24VDC on plugs J4 and J5 on AIF boards 2 Ensure actuator leads are plugged into AIF board J1 for FV return J3 for DV return J6 fo...

Страница 60: ...ll for heat heat light Stuck in melt cycle with no call for heat If the controller doesn t exit melt cycle or continues to display low temp and does not heat ensure that the gas supply gas valve and o...

Страница 61: ...3 and 2 5VDC for air and 0VDC for oil A common message for a shorted harness or issue is IS DRAIN CLEAR IS DRAIN CLEAR with oil in the filter pan Check ground on pin 2 on relay board to stud for a sec...

Страница 62: ...s any of the cook cycle buttons to begin cooking On non dedicated multi product vats press a product button and then a cook cycle button under the display showing the desired product name For example...

Страница 63: ...Program Manager Level Press and hold TEMP and INFO buttons 3 beeps displays Level 2 enter 1234 Press and hold INFO for 3 seconds displays Info Mode Full Split Vat Configuration Filter Stats Review Usa...

Страница 64: ...n hours and minutes using the number buttons 0 9 Example 7 30 AM is entered 0730 if using the 12 hour format 2 30 is entered 1430 if using 24 hour format To change AM and PM use the buttons With the c...

Страница 65: ...cing pick up tube in open jug G 9 Press and hold the JIB reset switch until light goes out F 10 Ensure A is showing on the display of the MIB A P in dicates the filter pan is not properly placed Resea...

Страница 66: ...items deep clean and enable or disable automatic filtration clock Press and hold Temp and Info buttons Code appears on display Enter 1234 with buttons Computer displays Level 1 changing to Product Se...

Страница 67: ...of thirty seconds the computer display returns to the last state or OFF 10 Re install the filter pan NOTE After six unsuccessful attempts to fill the vat the fryer displays Service Required Pressing N...

Страница 68: ...thoroughly Leave no water in the pan Reassemble the pan in this order 1 Position the inner screen 2 Place the filter pad textured side up in the pan 3 Position the hold down ring on the filter pad 4 P...

Страница 69: ...ean Timer Hot or Cold Polish Lockout 1 Polish Timer 1 Polish Prompt Time 1 Polish Delay Timer 1 Polish Duration Enable Filters Percent 1 Polish Start Tempr Clean and Filter Timer Clean and Filter Prom...

Страница 70: ...language if programmed x Exit Cool Press to enter exit Cool Mode x Thermometer Fryer ON Press and release for setpoint left vat temp right x Thermometer Fryer OFF Press and release to display tempera...

Страница 71: ...on Left Display Right Display Action Cool or READY Cool or READY Press and hold Filter button for 10 seconds Filter Blank Press X to scroll to choices Filter Clean and Filter Dispose Drain to Pan Boil...

Страница 72: ...rollers on by pressing the power button 4 Controller A displays CHANGE FILTER PAD YES NO 5 Press YES and controller displays REMOVE PAN 6 Remove filter pan G and computer displays CHANGE FILTER PAD 7...

Страница 73: ...ition the inner screen 2 Place the filter paper on the pan 3 Position the hold down ring on the filter paper and lower into the pan 4 Ensure the paper is folded up around the hold down ring 5 Position...

Страница 74: ...N Return valve failed to open valve s position is unknown E13 ERROR RETURN VALVE NOT CLOSED Return valve failed to close valve s position is unknown E14 ERROR AIF BOARD MIB detects AIF missing AIF boa...

Страница 75: ...the oil type See oil type chart in instruction document 8197316 If issue continues contact an FAS E73 TPM Range High The TPM reading is too high Dispose the oil E74 OQS Error The OQS has an internal...

Страница 76: ...ill pump is on 0 VAC when it is off Troubleshooting Bulk oil system pump is not operating or JIB is not filling 1 Reset the power wait 60 seconds and see if the valve opens With the JIB button pressed...

Страница 77: ...plug for the bulk wir ing is on the disposal mounting bracket The systems have a great many similarities A plastic reservoir often provided by the bulk oil supplier replaces the cardboard surrounded J...

Страница 78: ...Check Valve RTI Manifold Solenoid Valve Check Valve Top 0ff Pump Top 0ff Jug New Oil Pump Return Valves Frypots Drain Ball Valves Built in Filter Pan Fryer Filter Pump Bypass Check Valve Filter Pump...

Страница 79: ...R T I P U M P R ED RT I D IS P O S E T A NK F U LL M IB J6 C O N T R O L LIN E A D D P UM P SE N S E L IN E W A ST E F U LL T E S T IN G B E T W E E N P IN S 1 4 R T I D R O P P L U G S H O U LD R E A...

Страница 80: ...LL Testing between Pins 1 4 9 Pin female plug should read 24VAC When bulk tank is full 0 VAC When bulk tank is empty 9 PIN FEMALE CONNECTION ON REAR OF FRYER BLACK CONTACT FROM FILTER MOTOR RED CONTAC...

Страница 81: ...eft or right side of the vat fIltErEd ex 4 FRI Press the INFO button Number of times vat filtered and day flt bpsd ex 0 FRI Press the INFO button Number of times filter was bypassed and day flt avg ex...

Страница 82: ...r of times the vat was filtered on the days of the prior week and log below Once all filters are logged press X two 2 times to FILTERS BYPASSED Filters bypassED Number and day Press T to scroll number...

Страница 83: ...l power reset switch is a momentary rocker switch located behind the control box above the JIB on electric and under the far left control box on gas that resets all power to all the controllers and bo...

Страница 84: ...setup of the controller OQS system The user is prompted to dispose of the oil as the TPM count goes up The conroller can display the actual TPM count or a text message indicating oil quality The oil...

Страница 85: ...Did the vat refill the first time for the previous filter If not change the filter paper Viewing OQS TPM Stats Left Display Right Display Action OFF ON OFF ON Press until Info Mode is displayed Releas...

Страница 86: ...r center above A clean filter is shown right Slow return of oil to the fry pot can often be traced to a clogged in line filter Oil Flow Through the OQS System Sensor Oil flows from the filter pan red...

Страница 87: ...umper 4 5 Battery 8074657 7 Jumper Wire Ohm Black 8 Jumper Wire Black J3 Vat 3 J2 Vat 2 J1 Vat 1 ATO RTD 8074655 Vat 1 8074654 Vat 2 8074621 Vat 3 1 DV Probe Ground Ohm White 2 DV Probe Red 3 FV Probe...

Страница 88: ...8074780 Gas LOV 1 24VAC 24VAC Black 2 24VAC Ret White Filter Relay 3 Pump Motor 24VDC Red 4 Pump Motor Green Blue LED 5 Blue LED 24VDC Red 6 Blue LED Black RTI Open Switch 7 Open Switch Black RTI Clos...

Страница 89: ...tuator N A 1 Ret Open 24VDC Black 2 Ret Closed 24VDC Red 3 Ret Position Purple 4 Ground White J4 MIB J2 or AIF J5 8074547 AIF Board Communication and Power 1 Ground Black 2 CAN Lo Red 3 CAN Hi White 4...

Страница 90: ...Device 5VDC 12 ALARM 13 FV Probe 14 Common Probes 15 DV Probe 16 17 18 19 20 J6 Next M3000 J7 or Network Resistor 807 4546 Controller Commu nication Harness 1 Ground Black 2 CAN Lo Red 3 CAN Hi White...

Страница 91: ...ormer 8074553 1 24VAC Ret 24VAC Orange J5 Front 2 24VAC Blue 3 4 5 12VAC Ret 12VAC Red 6 12VAC Brown ATO 4 5 Battery Jumper 8074657 7 Jumper Ohm Black 8 Jumper Black J1 Vat 1 J2 Vat 2 J3 Vat 3 ATO RTD...

Страница 92: ...24VAC In 24VAC Black 2 24VAC In Ret White Filter Relay 8075780 Non Bulk 3 Pump Motor Out 24VDC Red 4 Pump Motor Out Green 5 6 Bulk Open Switch 7 Open Switch Black Bulk Closed Switch 8 Closed Switch Re...

Страница 93: ...13 Locator Vat 3 14 Locator Vat 2 15 Locator Vat 1 Locator 16 Locator Signal Black J3 DV Return N A 1 Ret Open 24VDC Black 2 Ret Closed 24VDC Red 3 Ret Position Blue 4 Ground White J4 MIB J2 or AIF J...

Страница 94: ...1 Sound Device 5VDC 12 ALARM 13 FV Probe 14 Common Probes 15 DV Probe 16 Blower Cool Down Ground 17 18 19 20 J3 Interface Board Ground to Con troller Controller Locator Har ness 1 Vat 1 Black 2 Vat 2...

Страница 95: ...s to bezel below product buttons Is the fry system being installed connected to a BULK OIL SUPPLY DISPOSAL SYSTEM RTI YES NO If fryer was setup as a BULK OIL SUPPLY DISPOSAL SYSTEM RTI was power cycle...

Страница 96: ...Smaller vat Low Oil Volume Explain the benefits when used properly Use less oil Auto Filter Auto Top Off COMPUTER Identify M3000 Computer buttons and functions LED s for LOV Refer to the LOV Quick St...

Страница 97: ...ltration process is in another vat Probe Failure Temperature circuitry has a problem Turn off fryer and call for service Heating Failure Unit is not heating Turn off fryer and turn on again Low Temp O...

Страница 98: ...pter 4 Key Points Review with all employees x Blue Light Choose YES to Filter Now and Confirm x Orange Light Change JIB and press reset Bulk users fill JIB x Start a cook on the fry station by pressin...

Страница 99: ...nel Printed Name Technician s Signature Printed Name Mandatory Attendee TRAINING DECLINED O O Corporate Manager Signature Printed Name FAS Provide a copy of all five 5 pages to the customer and to Fry...

Страница 100: ...e at set point 5 F 2 C Verify that oil level is below ATO level sensor upper oil level line but above AIF sensor lower oil level add remove oil if necessary and that each vat tops off from JIB NOTE HE...

Страница 101: ...ress and release Cooks remaining or percentage and cooks remaining to filter prompt Press and hold Filter options Exit Scan Demonstrate Use Scan programmed menu items and exit menus JIB Reset switch B...

Страница 102: ...he oil sensor during Clean and Filter with no scratch pad gas only FILTER MENU Press and hold FILTER button NON BULK OIL SYSTEM Demonstrate how to access FILTER MENU Show FILTER and explain what it do...

Страница 103: ...Vat Full Answer YES only when oil it at the top line Otherwise answer NO until oil is at the top line to prevent uneven oil levels Training Date_________________ Technician Signature__________________...

Страница 104: ...ity Sensor C Bus Data connection between SIB s FIB SUI P Bus Data connection between SIB s and VIB s MOD Bus 24VDC between VIB and SIB SUI System User Interface Manages fryer network communication Pro...

Страница 105: ...oil The Filter Interface Board communicates with the SIB the controller and the Valve Interface Board to control top off and automatic intermittent filtration The SIB monitors the Automatic Top Off pr...

Страница 106: ...ilter pan The SIB through the VIB s probe notes a drop in temperature in the vat The SIB signals the FIB and it starts the filter pump The steps of the filter cycle and prompts for cleaning are displa...

Страница 107: ...c and accompanying photos describe the OIB circuit which is only used on gas fryers The Fryer s Communications in 3 Graphics Page 5 5 Page 5 6 Page 5 7 Transformer Box Holds Control Reset Relay The tr...

Страница 108: ...lter pan is in place FIB directs 24VDC on VIB to open drain FIB using AIF VIB probe ensures oil is out of vat FIB starts fi lter pump FIB monitors return of oil with VIB probe Controller times down fi...

Страница 109: ...and they have the right software versions Power cycle the fryer Perform an FIB2 reset Check error log Troubleshooting Tips If all VIB boards display Not Open on the diagnostic screen check MOD bus ca...

Страница 110: ...relay The UI doesn t call for heat and no errors are displayed When the probe cools with the return of the oil the egg s relay quits cycling the seven second relay board closes DC voltage from the VI...

Страница 111: ...to the OIB s relay is denied which prevents 24VAC from reaching the gas valve This break will kill visibility of the VIB s on the software screen 4X The end of line resistors establish the two ends of...

Страница 112: ...ELAY 8 1 2 3 7 6 5 4 C NO NC OPTIONAL TIME DELAY RELAY BOARD LEFT IGNITION MODULE RIGHT IGNITION MODULE Ignition modules are mounted hori zontally under the controller box LED s on the modules are gui...

Страница 113: ...the installation or commissioning can be done by an in house installation company and the demonstration and checks done by an FAS Videos covering commissioning and demonstration are posted See links...

Страница 114: ...odel top right has more buttons on its OFF display The Taco Bell unit top left continuously displays vat temperature and its Total Polar Material count is shown in a small box on the face of the contr...

Страница 115: ...s are numbered from the top right corner right to left as shown above on the J1 plug The 9 and 10 pins are for the hood relay in McDonald s Video Content Test points on the SIB have been enlarged and...

Страница 116: ...ed View of Filter Interface Board Box Video Content 1 30 2 J3 J4 1 4 1 4 J2 1 8 LED 5 JIB Fresh Oil Solenoid 24VAC Green LED LED 6 Bulk Fresh Oil Pump 24VAC Green LED LED 7 Filter Pump Relay 24VDC Gre...

Страница 117: ...OQS etc The numbers should match current version numbers The absence of numbers or the presence of all zeros in a component field means that component is not being seen on the network Scroll with the...

Страница 118: ...rface Board and passed over the bus to the SUI board located in the Filter Interface Board box The data is then transfered via the store s wireless router or a cellular router to an internet based das...

Страница 119: ...access the gas valve top off pump Spark modules on gas units are suspend ed under the control box Two screws hold the cover Two bolts attach the mod ule s box to the bezel above In most instances the...

Страница 120: ...sing E35 RETURN VALVE NOT CLOSED FILTRATION AND TOP OFF DISABLED CALL SERVICE Return valve was trying to close and confirmation is missing E36 VALVE INTERFACE BOARD FAILURE FILTRATION AND TOP OFF DISA...

Страница 121: ...lected in the setup menu The sensor may not be calibrated for the oil type See oil type chart in instruction document 8197316 If issue continues contact an FAS E73 TPM RANGE HIGH The TPM reading is to...

Страница 122: ...lack Left SIB Jumper 18 5VDC Out 5VDC Black 20 Orange J2 Not Used J3 ATO Probe 8263286 1 Ground Yellow 2 RTD Red 3 J6 Controller 1 C BUS 5VDC 2 C BUS 5VDC 3 5VDC 5VDC 4 RS485 5VDC 5 RS485 5VDC 6 Signa...

Страница 123: ...Add Solenoid 19 24VAC 24VAC Black 20 24VAC Ret Black RTI connector rear of fryer 21 From RTI transformer 1 on Hirschman 24VAC Orange 22 Common Ret 4 on Hirschman Blue 23 To RTI Fresh Oil Relay 3 on H...

Страница 124: ...power 5VDC 3 Modbus RS485 B 4 Modbus RS485 A 5 Signal ground 6 P BUS power 12VDC J3 24VDC Power Input between VIB Boards RJ45 8075810 1 Ground 2 Ground 3 Ground 4 Ground 5 Power 24VDC 6 Power 24VDC 7...

Страница 125: ...AC Blue To 24VAC Left Ignition Module 12 24VAC Out 24VAC Red From 24VAC Left Ign Module 13 Ground Green From Left Module Gas Valve 14 24VAC In 24VAC Orange To AC Blower Relay 21 AC Blower Relay 12VDC...

Страница 126: ...enoid 19 24VAC 24VAC Black 20 24VAC Ret Black RTI connector rear of fryer 21 From RTI transformer 1 on Hirschman 24VAC Orange 22 Common Ret 4 on Hirschman Blue 23 To RTI Fresh Oil Relay 3 on Hirschman...

Страница 127: ...k 13 Ground 14 24VDC 24VDC J2 P Bus Power Communication from SIB RJ11 8075555 1 Ground 2 P BUS power 5VDC 3 Modbus RS485 B 4 Modbus RS485 A 5 Signal ground 6 P BUS power 12VDC J3 24VDC Power Input bet...

Страница 128: ...d Black Left SIB Jumper 18 5VDC Out 5VDC Black 20 Orange J2 Not Used J3 ATO Probe 8263286 1 Ground Yellow 2 RTD 3 3VDC Red 3 J6 Controller 1 C BUS 5VDC 2 C BUS 5VDC 3 5VDC 5VDC 4 RS485 5VDC 5 RS485 5V...

Страница 129: ...Add Solenoid 19 24VAC 24VAC Black 20 24VAC Ret Black RTI connector rear of fryer 21 From RTI transformer 1 on Hirschman 24VAC Orange 22 Common Ret 4 on Hirschman Blue 23 To RTI Fresh Oil Relay 3 on Hi...

Страница 130: ...power 5VDC 3 Modbus RS485 B 4 Modbus RS485 A 5 Signal ground 6 P BUS power 12VDC J3 24VDC Power Input between VIB Boards RJ45 8075810 1 Ground 2 Ground 3 Ground 4 Ground 5 Power 24VDC 6 Power 24VDC 7...

Страница 131: ...To Air Switch 5 24VAC Out 24VAC Orange From Air Switch 6 2VAC Input 24VAC Blue To 24VAC Left Ignition Module 12 24VAC Out 24VAC Red From 24VAC Left Ignition Module 13 Ground Green From Left Module Ga...

Страница 132: ...enoid 19 24VAC 24VAC Black 20 24VAC Ret Black Bulk connector rear of fryer 21 From bulk oil fresh transformer Pin 1 on 9 pin 24VAC Orange 22 Common Ret Pin 4 on 9 pin Blue 23 To bulk oil Fresh Oil Rel...

Страница 133: ...13 Ground 14 24VDC 24VDC J2 P Bus Power Communication from SIB RJ11 8075555 1 Ground 2 P BUS power 5VDC 3 Modbus RS485 B 4 Modbus RS485 A 5 Signal ground 6 P BUS power 12VDC J3 24VDC Power Input betw...

Страница 134: ...s FQE30 T FILTERQUICK ELECTRIC FRYERS FQ4000 Menu Summary Trees FQ4000 Menu Tree General Market Burger King below are the major programming sections in the FQ4000 and the order in which the headings w...

Страница 135: ...5 32 Touchscreen Equipped Fryers FQ4000 Information Statistics Menu Tree General Market Burger King...

Страница 136: ...5 33 Touchscreen Equipped Fryers FQ4000 Menu Tree Taco Bell...

Страница 137: ...5 34 Touchscreen Equipped Fryers FQ4000 Information Statistics Menu Tree Taco Bell...

Страница 138: ...e Auto Push Button Both Filtration Time Settings OQS Setup OQS Enable Disable Oil Type Oil Curve Display Type Number Text Discard Now TPM Value Discard Soon TPM Offset Value Dispose Delay Timer Servic...

Страница 139: ...5 36 Touchscreen Equipped Fryers FQ4000 Information Statistics Menu Tree General Market Burger King...

Страница 140: ...5 37 Touchscreen Equipped Fryers FQ4000 Menu Tree Taco Bell...

Страница 141: ...5 38 Touchscreen Equipped Fryers FQ4000 Information Statistics Menu Tree Taco Bell...

Страница 142: ...5 39 Touchscreen Equipped Fryers BIELA14 T SERIES GEN III LOV ELECTRIC FRYERS M4000 Menu Summary Trees 1 1 1 M4000 Menu Tree...

Страница 143: ...5 40 Touchscreen Equipped Fryers M4000 Information Statistics Menu Tree...

Страница 144: ...5 41 Touchscreen Equipped Fryers BIGLA30 T SERIES GEN 3 LOV GAS FRYERS M4000 Menu Summary Trees...

Страница 145: ...5 42 Touchscreen Equipped Fryers M4000 Information Statistics Menu Tree...

Страница 146: ...e dis played menu when any are playing Cooking Starting Using Con troller AM FILTER PM FILTER Changing Products Changing Menus Changing JIB Preparing Filter Pan Cleaning Inline Filter Fryer s Friend U...

Страница 147: ...phone with QR scanning soft ware over a QR code to see a short video on a fryer operation The videos can be accessed one at a time with the codes or selected from the viewer menu when any of these are...

Страница 148: ...tainer from Bulk Oil system as applicable Refer to manual Thoroughly clean and dry all vats Fill all vats with oil to below cold oil line Allow fryers to heat to set point see gas and electric checks...

Страница 149: ...Checks Filter Stats Oil Stats Life Stats Usage Stats Recovery Check Last Load Stats Language change Manual Top Off button Low Oil Reservoir Indicator Reset Button Master Reset Switch Power Switch Elec...

Страница 150: ...echnician Probe Failure Temperature circuitry has a problem Turn off fryer and call for service Frymaster s Hot line and FAS contact person with phone numbers FILTRATION PERSON S MANAGERS Refer to FQ4...

Страница 151: ...ror Log E Log Explain changing passwords Explain loading menus to from USB Demonstrate how to access INFORMATION STATISTICS Press INFORMATION STATISTICS Explain FILTER STATS menu Explain OIL STATS men...

Страница 152: ...nel Printed Name Technician s Signature Printed Name Mandatory Attendee TRAINING DECLINED O O Corporate Manager Signature Printed Name FAS Provide a copy of all five 5 pages to the customer and to Fry...

Страница 153: ...l container from Bulk Oil system as applicable Refer to manual Thoroughly clean and dry all vats Fill all vats with oil to below cold oil line Allow fryers to heat to set point see gas and electric ch...

Страница 154: ...l vat temperature and set point Information Button Checks Filter Stats Oil Stats Life Stats Usage Stats Recovery Check Last Load Stats Language change Manual Top Off button Low Oil Reservoir Indicator...

Страница 155: ...circuitry has a problem Turn off fryer and call for service Frymaster s Hot line and FAS contact person with phone numbers FILTRATION PERSON S MANAGERS Refer to Taco Bell FQ4000 Operation Manual Chap...

Страница 156: ...L STATS menu Explain LIFE STATS menu Explain USAGE STATS menu Explain Recovery Explain LAST LOAD menu Explain Resetting Usage Stats Code 1656 Explain TPM STATS menu Key Points Review with all employee...

Страница 157: ...Fryers Page 5 of 5 Mandatory Attendee TRAINING DECLINED O O Corporate Manager Signature Printed Name FAS Provide a copy of all five 5 pages to the customer and to Frymaster Retain a copy for two years...

Страница 158: ...6 1 Chapter 6 Charts and Tables Computer Codes Probe Resistance Charts Electrical Formulas Pressure Conversion Table Conversion Formulas Orifice Chart...

Страница 159: ...Up 3228 LON Works Test Pin 4557 Recovery 0042 Manual Reset 3322 Capture Menu 759248 Program 1234 Reset Usage 3228 CM3 5 F to C 1658 Tech Mode 1650 Recovery 1652 Set Up 1234 Domestic to Int l Menu 121...

Страница 160: ...Vats Can be 1 One vat 2 Two vats 3 Three vats etc Duals are counted as one vat in this position Third Characters Series Indicator Can be In gas fryers this num ber represents the vat size in pounds 3...

Страница 161: ...Charts and Tables 6 4 Reading Model Numbers 7 LQ WKLV SRVLWLRQ 7RXFKVFUHHQ...

Страница 162: ...X R P I V Voltage Volts I Current Amps R Resistance Ohms P Power Watts MICRO 1 1 000 000 one millionth e g microamps MILLI 1 1 000 one thousandth e g millivolts KILO 1000 X one thousand times e g kilo...

Страница 163: ...505 1 029 26 146 0 035 34 836 3483 580 3 484 15 0 541 1 102 28 013 0 037 37 324 3732 407 3 732 16 0 577 1 176 29 881 0 040 39 812 3981 234 3 981 17 0 613 1 249 31 748 0 042 42 301 4230 061 4 230 18 0...

Страница 164: ...86 810 0340 47 Series Natural 122 000 3 5 53 1 45 826 1357 Propane 122 000 8 25 65 86 826 1387 CF J3C Series Natural 150 000 3 5 54 1 40 810 0330 Propane 150 000 8 25 65 86 810 0340 G18 G24FB FBR Natu...

Страница 165: ...5 14 108 1160 42 159 1266 71 210 1371 99 261 1475 127 58 1057 14 109 1162 43 160 1268 71 211 1373 99 262 1477 128 59 1059 15 110 1164 43 161 1270 72 212 1375 100 263 1479 128 60 1061 16 111 1166 44 16...

Страница 166: ...212 464 1880 240 515 1979 268 312 1578 156 363 1680 184 414 1781 212 465 1882 241 516 1981 269 313 1580 156 364 1682 184 415 1783 213 466 1884 241 517 1983 269 314 1582 157 365 1684 185 416 1785 213...

Страница 167: ...46 11 120 118 966 48 88 125 120 036 51 66 130 121 104 54 44 135 122 172 57 22 140 123 239 60 00 145 124 304 62 77 150 125 369 65 55 155 126 433 68 33 160 127 496 71 11 165 128 559 73 88 170 129 620 7...

Страница 168: ...hrenheit Ohms 3 21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110 42452 49 120 34206 54 130 27735 60 140 22641 66 150 18588 71 160 15349 77 170 12741 82 180 10635 88 190 8925 93 200 7527 99 210...

Страница 169: ......

Страница 170: ...cs are powered by deep knowledge operator insights and culinary expertise All of our products are backed by KitchenCare our aftermarket repair and parts service CLEVELAND CONVOTHERM DELFIELD FITKITCHE...

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