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6-17 

F

OHMS

C

F

OHMS

C

F

OHMS

C

F

OHMS

C

F

OHMS

C

32

1000

0

83

1107

28

134

1214

57

185

1320

85

236

1424

113

33

1002

1

84

1110

29

135

1216

57

186

1322

86

237

1426

114

34

1004

1

85

1112

29

136

1218

58

187

1324

86

238

1428

114

35

1006

2

86

1114

30

137

1220

58

188

1326

87

239

1430

115

36

1008

2

87

1116

31

138

1222

59

189

1328

87

240

1432

116

37

1011

3

88

1118

31

139

1224

59

190

1330

88

241

1434

116

38

1013

3

89

1120

32

140

1226

60

191

1332

88

242

1436

117

39

1015

4

90

1122

32

141

1229

61

192

1334

89

243

1438

117

40

1017

4

91

1124

33

142

1231

61

193

1336

89

244

1440

118

41

1019

5

92

1126

33

143

1233

62

194

1338

90

245

1442

118

42

1021

6

93

1128

34

144

1235

62

195

1340

91

246

1444

119

43

1023

6

94

1131

34

145

1237

63

196

1342

91

247

1447

119

44

1025

7

95

1133

35

146

1239

63

197

1344

92

248

1449

120

45

1030

7

96

1135

36

147

1241

64

198

1346

92

249

1451

121

46

1032

8

97

1137

36

148

1243

64

199

1348

93

250

1453

121

47

1034

8

98

1139

37

149

1245

65

200

1350

93

251

1455

122

48

1036

9

99

1141

37

150

1247

66

201

1352

94

252

1457

122

49

1038

9

100

1143

38

151

1249

66

202

1354

94

253

1459

123

50

1040

10

101

1145

38

152

1251

67

203

1357

95

254

1461

123

51

1042

11

102

1147

39

153

1253

67

204

1359

96

255

1463

124

52

1044

11

103

1149

39

154

1255

68

205

1361

96

256

1465

124

53

1046

12

104

1151

40

155

1258

68

206

1363

97

257

1467

125

54

1049

12

105

1154

41

156

1260

69

207

1365

97

258

1469

126

55

1051

13

106

1156

41

157

1262

69

208

1367

98

259

1471

126

56

1053

13

107

1158

42

158

1264

70

209

1369

98

260

1473

127

57

1055

14

108

1160

42

159

1266

71

210

1371

99

261

1475

127

58

1057

14

109

1162

43

160

1268

71

211

1373

99

262

1477

128

59

1059

15

110

1164

43

161

1270

72

212

1375

100

263

1479

128

60

1061

16

111

1166

44

162

1272

72

213

1377

101

264

1481

129

61

1063

16

112

1168

44

163

1274

73

214

1379

101

265

1483

129

62

1065

17

113

1170

45

164

1276

73

215

1381

102

266

1485

130

63

1067

17

114

1172

46

165

1278

74

216

1383

102

267

1487

131

64

1068

18

115

1174

46

166

1280

74

217

1385

103

268

1489

131

65

1070

18

116

1176

47

167

1282

75

218

1387

103

269

1491

132

66

1072

19

117

1179

47

168

1284

76

219

1389

104

270

1493

132

67

1074

19

118

1181

48

169

1287

76

220

1391

104

271

1495

133

68

1076

20

119

1183

48

170

1289

77

221

1393

105

272

1497

133

69

1078

21

120

1185

49

171

1291

77

222

1395

106

273

1499

134

70

1080

21

121

1187

49

172

1293

78

223

1398

106

274

1501

134

71

1082

22

122

1189

50

173

1295

78

224

1400

107

275

1503

135

72

1084

22

123

1191

51

174

1297

79

225

1402

107

276

1505

136

73

1086

23

124

1193

51

175

1299

79

226

1404

108

277

1507

136

74

1089

23

125

1195

52

176

1301

80

227

1406

108

278

1509

137

75

1091

24

126

1197

52

177

1303

81

228

1408

109

279

1512

137

76

1093

24

127

1199

53

178

1305

81

229

1410

109

280

1514

138

77

1095

25

128

1201

53

179

1307

82

230

1412

110

281

1516

138

78

1097

26

129

1204

54

180

1309

82

231

1414

111

282

1518

139

79

1099

26

130

1206

54

181

1311

83

232

1416

111

283

1520

139

80

1101

27

131

1208

55

182

1313

83

233

1418

112

284

1522

140

81

1103

27

132

1210

56

183

1315

84

234

1420

112

285

1524

141

82

1105

28

133

1212

56

184

1317

84

235

1422

113

286

1526

141

Probe Resistance Chart

 

Содержание FBCR18 Series

Страница 1: ...cial Food Equipment Service Association recommends using CFESA Certified Technicians 819 5686 24 Hour Service Hotline 1 800 551 8633 March 2005 FBCR18 FBKR18 Series Gas Rethermalizers Installation Ope...

Страница 2: ...fficials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to il...

Страница 3: ......

Страница 4: ...3 1 Programming the FBCR18 Series Computer 3 2 Operating the FBCR18 Series Rethermalizer 3 2 Using the FBCR18 Chill Feature 3 3 FBCR18 Temperature Display Options 3 3 FBCR18 Computer Display Messages...

Страница 5: ...g an Ignition Module 6 5 6 6 5 Replacing an Ignitor Assembly 6 6 6 6 6 Replacing the Combustion Air Blower 6 6 6 6 7 Replacing the Gas Valve 6 6 6 6 8 Replacing a Burner Assembly 6 7 6 6 9 Replacing t...

Страница 6: ...plate affixed to the inside of the door Parts orders may be placed directly with your local FASC or distributor Included with the unit when shipped from the factory is a list of FASCs If you do not h...

Страница 7: ...d FBKR18 Series Gas Rethermalizers are specifically designed to rethermalize meats sauces and other vacuum packaged foods at a safe temperature range that prevents overcook ing They can be configured...

Страница 8: ...rvice and parts manuals and to stock a pre scribed minimum amount of Frymaster equipment parts A list of Frymaster Factory Authorized Service Centers FASC was included with the unit when it was shippe...

Страница 9: ...n the country in which the equipment is installed Upon arrival inspect the rethermalizer carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 WARNING Frymaster ap...

Страница 10: ...ity should be contacted for information related to hood construction and installation DANGER Do not attach an apron drain to a single rethermalizer The rethermalizer may become unstable tip over and c...

Страница 11: ...he interference at his own expense If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the booklet How to Ide...

Страница 12: ...options is chosen Teflon thread seal tape or Loctite PST56765 or equivalent thread sealer must be used when installing the fittings NOTE 2 Either hot or cold water may be connected to the unit Connec...

Страница 13: ...ice DANGER Dry firing your unit will cause damage to the cookpot Always ensure that water is in the cookpot before firing the unit GAS CONNECTIONS AND PIPE SIZES The size of the gas supply pipe is ver...

Страница 14: ...2 5 Converting to Another Gas Type This equipment is configured at the factory for either natural gas or LP Propane gas If you desire to switch from one type of gas to the other a gas conversion kit...

Страница 15: ...III CM III computers Although the computers are very similar in appearance and to standard CM III computers they are not interchangeable 3 2 FBCR18 Series Computer This computer has 12 programmable p...

Страница 16: ...ns to enter the desired heating time in minutes and seconds Press the Program Mode switch to lock it in 6 SELP again appears in the display To program the heating time for another product press the pr...

Страница 17: ...ming CodE Prompts you to enter a sequence of numbers to change functions CYCL Indicates the rethermalizer is in the burner on off cycle mode HI Indicates the water temperature is more than 3 F above s...

Страница 18: ...5 Boil Mode Switch 2 Power Switches 6 Product Buttons 1 through 5 3 Temperature Check Program Lock 7 Product Buttons 6 through 10 4 Program Mode Switch 8 Simmer Mode Switch PROGRAMMING THE FBKR18 SER...

Страница 19: ...The rethermalizing time can be programmed up to 59 59 Press to lock in the new time NOTE The computer can be programmed for either standard or slow clock The standard clock displays minutes and second...

Страница 20: ...higher than the setpoint c four dashes indicates the cookpot temperature is in the rethermalizing range d HELP indicates a heating problem e Prob indicates a problem with the computer temperature prob...

Страница 21: ...BKR18 BOIL OR SIMMER MODE OPTIONS Pressing the Boil Mode L switch overrides the programmed setpoint and the cookpot temperature rises to boiling at 212 F 100 C When the unit is in boil mode boiL appea...

Страница 22: ...d valve will cut off the water flow On FBKR18 Series units a manual fill momentary switch located on the component box cover inside the door may be pressed to override the solenoid valve and add water...

Страница 23: ...button On FBKR18 Series units press the Boil L switch and allow the boil out solution to boil for one hour 4 After the solution heats for an hour turn the unit off allow the solution to cool then add...

Страница 24: ...fectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length...

Страница 25: ...wiring harness marking each to ensure proper reconnection 3 Remove the 4 nuts and bolts securing the blower to its mounting bracket and remove the blower from beneath the rethermalizer 4 Remove the 3...

Страница 26: ...wire 052 inch diameter through the tube to remove any obstruction 4 Remove the wire then blow through the tube to ensure it is clear 5 Reinstall tube and bend so that the opening is pointing downward...

Страница 27: ...Pressure Natural 3 5 W C 0 8 kPa LP 8 25 W C 2 5 kPa 4 If necessary adjust the burner gas pressure by removing the cap from the gas valve regulator and turning the regulator screw to obtain the correc...

Страница 28: ...uch instances the Frymaster Technical Service Department will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting...

Страница 29: ...ormer failed interface board or failed computer Open control panel by removing screws in upper corners Is WATER LED on interface board illuminated Use bottle brush to clean water level sensors Did LED...

Страница 30: ...r to troubleshooting guide BURNERS DO NOT LIGHT Insert a good grade thermometer into cookpot with tip near the temperature probe and wait two minutes Press the Temperature Check button once to display...

Страница 31: ...oving screws in each upper corner Is HEAT LED on interface board illuminated Problem is with a failed interface board or a malfunctioning computer Call FASC Problem is with the gas supply or ignition...

Страница 32: ...control panel reconnect unit to electrical power and press Power Switch ON Does computer operate properly Problem resolved Press Power Switch OFF disconnect unit from electrical power open control pa...

Страница 33: ...ct it from the interface board install the new harness and then reverse steps 1 and 2 to complete the process 4 Disconnect the ground wire from the computer Remove the control panel by lifting it from...

Страница 34: ...as valve The ignitor assembly consists of a spark plug an enrichment tube and a flame sensor At start up the power switch is placed in the ON position supplying approximately 12 volts DC to the heat c...

Страница 35: ...alizer s individual components without requiring excessive wiring and allows the computer to execute commands from one central point The part number for the interface board used in this equipment is 8...

Страница 36: ...arranged one above the other on the left front of the cookpot When water contacts the sensors they are grounded The lower sensor acts as a safety device to keep the burner from firing when there is no...

Страница 37: ...nsing wire on the ignitor This is accomplished as follows 1 Turn the unit OFF press the button 2 Disconnect the white flame sensor wire from one of the burner ignitor assemblies and connect it to the...

Страница 38: ...new part 9 Reattach the 12 pin connector to the interface board replace the component box cover and close and secure the control panel 6 6 3 Replacing the Interface Board 1 Unplug the rethermalizer 2...

Страница 39: ...n the new module tapered end in 7 Install the new module in the component box and reconnect the wires removed in step 4 8 Replace component box cover and close and secure control pane 6 6 5 Replacing...

Страница 40: ...steps 1 5 to complete installation 13 Check burner manifold gas pressure in accordance with procedure given in Chapter 4 6 6 8 Replacing a Burner Assembly NOTE If space permits it is recommended that...

Страница 41: ...ature probe from the cookpot Leave wires attached 8 Disconnect the water fill line at the cookpot and at the solenoid valve inlet 9 Disconnect the wires from the water level sensors marking them to fa...

Страница 42: ...there are no indicator lights illuminated on the unit The main indication of a problem with the gas supply is failure of the unit to fire Verify that the gas line quick disconnect fitting if used is...

Страница 43: ...is not immediately lighting When ignition does take place the excess gas explodes into flame rather than smoothly igniting The primary causes of popping are Incorrect or fluctuating gas pressure A def...

Страница 44: ...000 volts Examine the ignitor for any signs of cracking A cracked ignitor must be replaced If all other causes have been ruled out examine the burner tiles for any signs of cracking If found the burne...

Страница 45: ...Computer Related Problems The computer used in FBKR18 Series rethermalizers is a specially modified Computer Magic III computer part number 806 9396 Standard CM III computers will not operate this eq...

Страница 46: ...for LP Propane Natural Is incoming gas pressure 6 14 W C 1 49 3 49 kPa Is incoming gas pressure 11 14 W C 2 74 3 49 kPa Problem is with gas supply to fryer Is burner manifold gas pressure 3 5 W C 0 8...

Страница 47: ...J2 Pin 4 Probable cause is a failed interface board Probable cause is a failed interface board or failed temperature probe Is 24VAC present on gas valve 24VAC circuit is OK Is WATER LED illuminated Pr...

Страница 48: ...THE 24VAC CIRCUIT 24V LEG OF DUAL VOLTAGE TRANSFORMER K3 K6 K4 WATER SOLENOID VALVE GAS VALVE BLOWER CENTRIFUGAL SWITCH LEFT IGNITION MODULE RIGHT IGNITION MODULE LED J2 PIN 7 WATER HEAT J2 PIN 2 J2 P...

Страница 49: ...ks If found replace probe Determine temperature of water in cookpot using a thermometer or pyrometer placed at tip of probe Is resistance approximately equal to that given in the Probe Resistance Char...

Страница 50: ...3 13 107 1158 42 158 1264 70 209 1369 98 260 1473 127 57 1055 14 108 1160 42 159 1266 71 210 1371 99 261 1475 127 58 1057 14 109 1162 43 160 1268 71 211 1373 99 262 1477 128 59 1059 15 110 1164 43 161...

Страница 51: ...6 18 6 9 Simplified Wiring Diagrams FBKR18 ONLY...

Страница 52: ...WITCH 55C BLK 24V BLK 22C 6C WHT 23C LOAD LINE 32C 31C SOLENOID 8050875F LINE 12V 1 6 SOUND TEMP PROBE WHT 101C WHT BLK PIN 1 J1 J4 J2 J3 J5 PIN 1 PIN 1 1 5 4 3 2 6 8 7 12 9 10 11 HI LEVEL PROBE LO LE...

Страница 53: ...5 3 ON OFF 4 6 8 Q2 U2A U2D U2B U2C J3 COMPUTER INTERFACE BOARD 806 9295 LOW WATER SENSOR TEMPERATURE PROBE K4 HEAT K3 LATCH K5 J1 2 1 4 3 5 DN UP DN UP COM K2 K1 RIGHT PRODUCT BUTTONS OPTIONAL BASKET...

Страница 54: ...and Insulation Kit 826 1714 Natural Gas 826 1715 Propane Gas 4 807 1564 Blower Combustion Air 120V for 230 240V units use 807 1712 5 823 2528 Mount Combustion Air Blower 816 0055 Insulation Blower Mou...

Страница 55: ...00 4521 Retainer Cabinet Back Insulation 11 812 1141 Insulation Cabinet Back 12 900 1552 Gusset 13 900 4505 Top Brace 14 900 7376 Channel Base Side 15 900 4504 Channel Base Front Rear 16 806 3853 Door...

Страница 56: ...e on FBKR18 Series rethermalizer only 806 9295 Interface Board 807 0154 Cordset 120VAC 809 0349 Spacer 4mm x 6mm Aluminum Interface Board Standoff 809 0446 Spacer Ignition Module Standoff 1 807 2176 T...

Страница 57: ...t Side 5 900 1762 Retainer Insulation 6 823 2005 Flue 7 900 1893 Flue Extension Cookpot 8 816 0271 Insulation Flue 9 900 1894 Flue Extension Cookpot Rear 10 806 7552SP Sensor Assembly Upper or Lower W...

Страница 58: ...Pipe Hex Head 4 813 0354 Elbow NPT x 90 x Tube Brass 5 813 0016 Nipple x NPT BM 6 813 0004 Elbow NPT x 90 BM 7 813 0433 Nipple NPT x 2 BM 8 813 0304 Bushing x Flush BM 9 813 0301 Tee Male x NPT x Bra...

Страница 59: ...1 5 Brass 6 900 2916 Bracket Water Pressure Regulator Valve 7 810 1025 Compression Fitting Straight 8 900 5210 Bracket Vacuum Breaker 9 806 5565 Valve Assembly Solenoid 10 910 5228 Tubing Pot to Solen...

Страница 60: ...ort Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 Price 10 00 PRINTED IN THE UNITED STAT...

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