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General information

General Remarks

MagicCleaner „Stand alone“

The MagicCleaner CrNi cleaning unit opens 

up brand-new dimensions in weld finishing. 

With the aid of processorcontrolled current 

curves and a specially formulated electroly

-

te, the unit achieves cleaning results of un

-

paralleled quality. The unit’s automatic, 

exactly controllable electrolyte-dispensing 

system guarantees a high level of safety 

and ease of handling. Thanks to its unique 

cleaning qualities, its area of use ranges 

from craft and trade workshops all the way 

up to the food-processing and chemical in

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dustries.

Design concept

The unit’s powder-coated sheet-steel housing, shielded controls (in a recess protected by 

a plastic surround) and its bayonet-latching earth socket are all features designed to pro

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long its service life. Its shoulder strap makes it easy to carry around, both indoors in the 

workshop and outdoors on site-erection jobs.

Functional se

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quence

Block diagram of “Stand alone” MagicCleaner

The mains voltage is regulated to operating voltage via an isolated switched-mode power 

supply and the adjusted operating current. via a A series-connected inverter transforms the 

DC voltage into a 50 Hz square-wave voltage and supplies this to the output. Electronic 

controllers adjust the cleaning current and electrolyte dispensing rate to suit the intended 

utilisation. The cleaning process as a whole is controlled and monitored by a microproces

-

sor.

MICROPROCESSOR

Process control - Fault monitoring

Switched-mode 

power supply

Controller for 

cleaning current

Controller for 

electrolyte flow 

Pump

Inverter

Fault 

indicator

L1

N

Содержание MagicCleaner Stand Alone

Страница 1: ...chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0024 EN 001 16072020 MagicCleaner Stand Alone MagicCleaner Stand Alone 110...

Страница 2: ...2...

Страница 3: ...ements 15 Options 15 Mains connection 16 MagicCleaner 16 MagicCleaner 110V 16 Technical data 17 MagicCleaner 17 MagicCleaner 110V 17 Controls connections and mechanical components 18 Safety 18 Control...

Страница 4: ...re maintenance and disposal 27 General remarks 27 Every start up 27 Weekly 27 Every 6 months 27 Disposal 27 Replacing the cleaning electrode 28 Safety 28 Preparations 28 Removing the cleaning electrod...

Страница 5: ...ON Indicates a situation where damage or injury could occur If not avoided minor injury and or damage to property may result NOTE Indicates a risk of flawed results and possible damage to the equipmen...

Страница 6: ...faults that could compromise safety This is for your personal safety The machine may only be used for jobs as defined by the Intended pur pose Utilisation for any other purpose or in any other manner...

Страница 7: ...instructed to do so undertake to observe the basic instructions regarding safety at work and accident prevention to read the Safety rules section and warning notices in these operating instructions a...

Страница 8: ...equipment and or erect suitable protective partitions or curtains The following aspects must be observed when handling cleaning agents cleaning electrolyte brightening electrolyte electrolyte powder...

Страница 9: ...lace any loose con nections scorched damaged or underdimensioned cables or other leads Do not loop any cables or other leads around your body or any part of your body Have the mains and the machine su...

Страница 10: ...for preventing EMC problems 1 Mains supply If electromagnetic interference still occurs despite the fact that the mains connection is in accordance with the regulations take addi tional measures e g...

Страница 11: ...ate When installing the appliance please ensure a clearance radius of 0 5 m 1 6 ft so that cool air can circulate freely When transporting the appliance please ensure that the valid national and regio...

Страница 12: ...for earthing the housing parts Only use original housing screws in the correct number and tightened to the specified torque The manufacturer recommends that a safety inspection of the device is per f...

Страница 13: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur chaser If you have a...

Страница 14: ...ound and its bayonet latching earth socket are all features designed to pro long its service life Its shoulder strap makes it easy to carry around both indoors in the workshop and outdoors on site ere...

Страница 15: ...ected from direct wetting such as that caused by external wet cleaning Ambient temperature IMPORTANT The temperatures for employment and storage must not fall below the fol lowing values without elect...

Страница 16: ...hase and neutral conductors of the mains plug IMPORTANT Electrical work fitting or changing the power plug may only be carried out by a qualified electrician MagicCleaner 110V The Stand alone MagicCle...

Страница 17: ...tant emission during operation measured acc to VDI 2462 part 8 phosphoric acid H3PO4 0 2 mg m sulphuric acid H2SO4 0 6 mg m Unit suitable for use in confined spaces S Mains voltage 6 6 100 110 V 50 60...

Страница 18: ...tment of cleaning current from 5 20 A 2 Program switch for switching the MagicCleaner from stand by to the desired operating mode 3 LED indicator Auto Cleaning mode lights up when the Auto Cleaning mo...

Страница 19: ...between the Ma gic Cleaner and the workpiece 12 Bayonet latching earth socket for connecting the earth cable Rear view showing accessories 13 Storage compartment for storing the accessories supplied w...

Страница 20: ...matically dispensed during cleaning Adjustement of the desired dispensing rate with dial for electrolyte dispensing rate 5 No need to push the button Polishing not possible Current curve AC Polishing...

Страница 21: ...Fronius electrolyte powder for approx 1 min e Open mixing container and pour in the remaining 1 2 l of water f Again close mixing container tightly g Shake mixing container for another 1 min until Fro...

Страница 22: ...te IMPORTANT During the cleaning procedure do not dwell on the same spot for too long as due to the increasing thermal load wear of the cleaning cloth increases significantly Also ensure that the clea...

Страница 23: ...lm for short term use Fix the film to a paper sheet size A4 with adhesive tape Insert paper into printer in a way that the colored film is printed Print text or graphics on the film Remove colored pri...

Страница 24: ...he printing film to the workpiece with adhesive tape Printing proce dure Push the button on the handle to ensure that the printing felt is sufficiently wetted with electrolyte The first time after the...

Страница 25: ...lasic canister 1 x plastic case Imprinting film for short term use Use a dot matrix printer or a mechanical typewriter for imprinting the film for short term use Fix the film to a paper sheet size A4...

Страница 26: ...the electrolyte dispensing rate to minimum on dial 5 Fix the printing film to the workpiece with adhesive plastic tape Printing proce dure Dip the cleaning electrode with the mounted printing felt in...

Страница 27: ...ally charged components e g capacitors have been discharged Every start up Check mains cable and interconnecting cable for damage Check container and pump for leakage Check whether the allround distan...

Страница 28: ...ctrode Tighten the cleaning electrode by hand only when screwing it onto the handle Preparations Switch off MagicCleaner and disconnect it from the mains Remove cleaning cloth from the cleaning electr...

Страница 29: ...t 1 turn Tightening the fixing nut finger tight IMPORTANT Do not tighten the fixing nut yet when screwing it onto the handle as the cleaning electrode still needs to be adjus ted Screw the fixing nut...

Страница 30: ...30...

Страница 31: ...31 EN...

Страница 32: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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