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Installation instructions

Wood chip boiler T4e 20-180

Translation of original German version of installation instructions for technicians.

Read and follow all instructions and safety instructions.

All errors and omissions excepted.

M1980822_en | Edition 31/10/2022

Содержание T4e 100

Страница 1: ...chip boiler T4e 20 180 Translation of original German version of installation instructions for technicians Read and follow all instructions and safety instructions All errors and omissions excepted M...

Страница 2: ...bustion air supply at the installation room 12 3 5 2 Simultaneous operation with other air drawing systems 13 3 6 Domestic hot water 14 3 7 Pressure maintenance systems 15 3 8 Storage tank 16 3 9 Retu...

Страница 3: ...T4e 80 180 optional 48 6 3 6 Adjusting the height of the ash container 49 6 4 Hydraulic connection 50 6 5 Electrical connection 52 6 5 1 Board overview 53 6 5 2 Laying cables 55 6 5 3 Attach the mains...

Страница 4: ...ontent If you discover any errors please let us know doku froeling com Subject to technical change Issuing a delivery certificate The EC Declaration of Conformity is only valid in conjunction with a d...

Страница 5: ...minent and if measures are not observed it will lead to serious injury or death You must follow the instructions WARNING The dangerous situation may occur and if measures are not observed it will lead...

Страница 6: ...Assembly installation initial startup and servicing must always be carried out by qualified personnel Heating technician building technician Electrical installation technician Froling customer service...

Страница 7: ...nes for checking central heating systems Part 1 General requirements and one off inspections NORM M 7510 4 Guidelines for checking central heating systems Part 4 Simple check for heating plants for so...

Страница 8: ...uildings IMPORTANT Every heating system must be officially approved The appropriate supervisory authority inspection agency must always be informed when installing or modifying a heating system and au...

Страница 9: ...and connection must be laid out as per NORM DIN EN 13384 1 or NORM M 7515 DIN 4705 1 The flue gas temperatures for clean systems and additional flue gas values can be found in the table in the technic...

Страница 10: ...ate 2 Component made of flammable material 3 Nonflammable insulating material 4 Radiation shield with rear ventilation Minimum distance from flammable substances as per MFeuV1 Germany 400 mm excluding...

Страница 11: ...is in operation The diameter of the measuring probe used by Froling customer service is 14 mm To avoid measuring errors due to the ingress of false air the diameter of the measuring port must not exc...

Страница 12: ...e mode i e the combustion air required to operate the boiler is drawn from the installation room Requirements Opening to the atmosphere Weather conditions must not affect the air flow in any way e g s...

Страница 13: ...air pressure sensor P4 and is approved by the DIBt German Technical Authority in the Construction Sector must be used This monitor tracks the maximum negative pressure of 4 Pa at the installation site...

Страница 14: ...y demineralised filling and make up water with an electrical conductivity of up to 100 S cm is recommended in accordance with EN 14868 Advantages of low salt or fully demineralised water Complies with...

Страница 15: ...aused by changes in the hot water temperature Two main systems are used Compressor controlled pressure maintenance In compressor controlled pressure maintenance units a variable air cushion in the exp...

Страница 16: ...ated thermal output 3 9 Return temperature control As long as the hot water return is below the minimum return temperature part of the hot water flow is added This function is assumed by the function...

Страница 17: ...ont of the boiler1 850 L3 Length of particle separator optional 370 370 550 715 L4 Distance between stoker and back of the boiler 690 770 890 1165 L5 Boiler length 1170 1270 1415 1770 L6 Total length...

Страница 18: ...120 B11 Distance to flow connection stoker right 125 125 130 130 B12 Distance to return connection stoker right 125 125 140 130 B13 Distance between rear flue gas pipe connection and side of the boil...

Страница 19: ...pipe connection 149 mm 179 mm 199 mm W Boiler flow 1 1 4 2 2 C Induced draught fan D Rear flue gas pipe connection optional 149 mm 179 mm 199 mm E Boiler return 1 1 4 2 2 F Mixing valve for the return...

Страница 20: ...be found in the operating instructions in the section entitled Permitted fuels Regulation EU 2015 1187 T4e 20 35 20 25 30 35 Energy efficiency class of boiler A A A A Energy efficiency index EEI of b...

Страница 21: ...e 20 35 ESP Description T4e 20 35 ESP 20 25 30 35 Nominal output kW 19 9 25 1 30 35 Electrical connection 400V 50Hz fused C16A Weight of boiler including stoker without water kg 740 Boiler capacity wa...

Страница 22: ...el efficiency at 30 of rated heat output p 84 0 84 3 84 2 84 0 Auxiliary current consumption at rated heat output elmax kW 0 066 0 074 0 077 0 079 Auxiliary current consumption at 30 of rated heat out...

Страница 23: ...Regulation EU 2015 1187 T4e 45 60 45 50 60 Energy efficiency class of boiler A A A Energy efficiency index EEI of boiler 119 119 119 Heating space annual rate of use s 81 81 81 Energy efficiency index...

Страница 24: ...49 9 60 Electrical connection 400V 50Hz fused C16A Weight of boiler including stoker without water kg 850 Boiler capacity water l 155 Available feed height of pump 1 with T 20K mbar 500 438 326 Max p...

Страница 25: ...1 Fuel efficiency at 30 of rated heat output p 83 8 83 7 84 0 Auxiliary current consumption at rated heat output elmax kW 0 097 0 103 0 121 Auxiliary current consumption at 30 of rated heat output p 0...

Страница 26: ...ructions in the section entitled Permitted fuels Regulation EU 2015 1187 Heating space annual rate of use s 78 Additional data for regulation EU 2015 1189 Description T4e 80 110 80 90 100 108 110 Heat...

Страница 27: ...mperature C 90 Permitted operating pressure bar 4 Boiler class as per EN 303 5 2012 5 Airborne sound level dB A 70 Permitted fuel acc to EN ISO 172253 Part 4 Wood chips class A2 P16S P31S Part 2 Wood...

Страница 28: ...0 100 Auxiliary current consumption in standby mode PSB 0 012 0 015 0 017 0 019 0 019 Regulation EU 2015 1189 emissions in mg m 1 Annual space heating emissions of dust PM 30 Annual space heating emis...

Страница 29: ...tructions in the section entitled Permitted fuels Regulation EU 2015 1187 Heating space annual rate of use s 78 Additional data for regulation EU 2015 1189 Description T4e 130 150 130 140 150 Heating...

Страница 30: ...ing temperature C 90 Permitted operating pressure bar 4 Boiler class as per EN 303 5 2012 5 Airborne sound level dB A 70 Permitted fuel as per EN ISO 17225 2 Part 4 Wood chips class A2 P16S P31S Part...

Страница 31: ...by mode PSB 0 021 0 022 0 023 Regulation EU 2015 1189 emissions in mg m 1 Annual space heating emissions of dust PM 30 Annual space heating emissions of gaseous organic compounds GOC 20 Annual space h...

Страница 32: ...nstructions in the section entitled Permitted fuels Regulation EU 2015 1187 Heating space annual rate of use s 78 Additional data for regulation EU 2015 1189 Description T4e 160 180 160 170 180 Heatin...

Страница 33: ...ating temperature C 90 Permitted operating pressure bar 4 Boiler class as per EN 303 5 2012 5 Airborne sound level dB A 70 Permitted fuel as per EN ISO 17225 2 Part 4 Wood chips class A2 P16S P31S Par...

Страница 34: ...by mode PSB 0 024 0 026 0 027 Regulation EU 2015 1189 emissions in mg m 1 Annual space heating emissions of dust PM 30 Annual space heating emissions of gaseous organic compounds GOC 20 Annual space h...

Страница 35: ...ermissible feed pressure Pa 30 mbar 0 3 Flue pipe diameter mm 149 Description T4e T4e ESP 45 50 60 Flue gas temperature at nominal load C 125 130 135 Flue gas temperature at partial load 80 80 85 CO2...

Страница 36: ...80 80 CO2 volume concentration at nominal load partial load 13 3 12 3 13 3 12 3 13 3 12 3 O2 Volume concentration at nominal load partial load 7 0 8 0 7 0 8 0 7 0 8 0 Flue gas mass flow at nominal lo...

Страница 37: ...ar 0 05 Required feed pressure at partial load Pa 2 mbar 0 02 Maximum permissible feed pressure Pa 30 mbar 0 3 Flue pipe diameter mm 199 4 3 12 Data for planning a backup power supply The system can b...

Страница 38: ...on Unit T4e 20 35 45 60 80 110 130 18 0 L1 Length mm 1550 1680 1870 2180 B1 Width 780 780 920 920 H1 Height 1730 1930 1995 2095 Weight of the components 1 Boiler kg 615 730 1060 1390 2 Stoker unit 105...

Страница 39: ...to the pallet s centre of gravity when lifting r Position a fork lift or similar lifting device at the pallet and bring in the components If the boiler cannot be brought in on the pallet r Remove the...

Страница 40: ...r Hang the crane hook on the two eye bolts in the flue gas collection chamber and bring in the boiler 5 4 Positioning at the installation site 5 4 1 Remove boiler from pallet r Cut through the strapp...

Страница 41: ...he lower cover plate on the boiler s back panel r Use the boiler lifting system to raise the boiler and pull out the palette See operating instructions for the boiler lifting system r Position a fork...

Страница 42: ...y maintenance areas for inspecting the chimney should be observed in addition to the specified distances Observe the applicable standards and regulations when setting up the system Comply with additio...

Страница 43: ...6 1 2 2 2 3 4 5 1 Ash container 4 Stoker unit 2 Boiler documents 4 items 5 Tread plate 3 Floor insulation 6 Line regulating valve optional 6 2 Accessories supplied 2 1 3 4 T4e 20 60 T4e 80 180 1 Furna...

Страница 44: ...pads prevent the transmission of noise to the ground r Carefully release the lifting device and check that the boiler is level r If necessary level the boiler using load bearing pads 6 3 2 Installing...

Страница 45: ...r and insert into the connection flange at the two lock bolts B Pay attention to the ignition element when positioning the stoker unit r Adjust the height using the adjustable base C as required r Sec...

Страница 46: ...TANT Before and after filling the system with heated water check the seal of the screw connections on the return temperature control Return temperature control left r Set the knob on the housing of th...

Страница 47: ...counter clockwise until it stops The system return is completely open and the bypass line coming from above is completely closed After checking that the return temperature control is functioning prope...

Страница 48: ...to direction of flow The arrow on the line regulating valve must point downward r Fit both rear panels r Remove the perforation on the rear cover plate Remove the burrs with a half round file r Instal...

Страница 49: ...ard r Install centre back panel r Remove the perforation on the cover plate Remove the burrs with a half round file r Install cover plate on the balancing valve 6 3 6 Adjusting the height of the ash c...

Страница 50: ...g the drinking water network 1 7 Free outlet without counter pressure with observable flow path e g discharge funnel 2 Safety valve Requirements for safety valves as specified by DIN EN ISO 4126 1 Min...

Страница 51: ...Assembly 6 M1980822_en Installation instructions Wood chip boiler T4e 20 180 51 5 We recommend installing some sort of monitoring device such as a thermometer...

Страница 52: ...ed persons CAUTION If cables come into contact with hot surfaces Possible fire hazard of the system and electric shock The following applies to assembly work r Keep cables away from boiler components...

Страница 53: ...4e 20 180 53 6 5 1 Board overview T4e 20 60 4 1 2 3 6 5 7 8 KM HY HG SN Item Description Item Description 1 Main switch 5 Hydraulic module 2 High limit thermostat STL 6 Core module 3 Service interface...

Страница 54: ...20 180 T4e 80 180 4 3 5 6 7 9 8 1 2 KM HY HG SN DG Item Description Item Description 1 Main switch 6 Core module 2 High limit thermostat STL 7 Wood chip module 3 Service interface 8 Plug power pack 4...

Страница 55: ...the controller cover r Slide the controller cover backwards and lift off r Wire all the components via cable duct A in the side panel to the controller box Drive for feed screw discharge system Limit...

Страница 56: ...ug and connect the mains connection cable Flexible sheathed cable must be used for the wiring this must be of the correct size to comply with applicable regional standards and regulations The power su...

Страница 57: ...in all the way r Fit the tread to the screw heads move it sideways until it clicks and then attach The tread makes it easier to perform maintenance on the heat exchanger and controller box r Place the...

Страница 58: ...chip boiler T4e 20 180 r Slide the floor insulation under the boiler until it stops r Slide the ash container on to the ash duct of the boiler r Push the key plate A into the safety limit switch r Pus...

Страница 59: ...he following steps r Cut the half shells of thermal insulation to length and lay them on the connection line r Create an opening for access to the measuring port r Apply protective foil at the project...

Страница 60: ...zna e n typu Uzupe nienie do oznacz enia typu Dodate k oznaki tipa Till gg till typbete ckning Kieg sz t s a t pusme gjel l s hez ESP 35 W Zus tzl iche Leistun gsaufna hme Addition al power consum pti...

Страница 61: ...50 r Turn on the main switch r Set the boiler controller to the system type r Load the boiler default values NOTICE For the keypad layout and instructions for modifying the parameters see the instruc...

Страница 62: ...out of service during the winter r Have the system completely drained by a qualified technician Protection against frost 8 2 Disassembly To disassemble the system follow the steps for assembly in rev...

Страница 63: ...M1980822_en Installation instructions Wood chip boiler T4e 20 180 63 Notes...

Страница 64: ...a e 6 85609 Aschheim 49 0 89 927 926 0 info froeling com Froling srl Via J Ressel 2H I 39100 Bolzano BZ 39 0 471 060460 info froeling it Froling SARL 1 rue Kellermann F 67450 Mundolsheim 33 0 388 193...

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