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Freddy Superminor, Руководство пользователя

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FPQ41 Superminor Issue 1 

 

7

 

 

Misuse of the equipment can cause injury. 

DO NOT

 use it for any purpose other than 

that described in this manual. 

2.2

 

Residual risks 

As with all machinery, the Freddy Superminor presents a number of residual risks to the user, 
maintenance engineer and other personnel. These are listed below: 

 

Bacteria that have been filtered from the coolant could pose a bio-hazard. Wear the 
correct PPE including protective gloves and eye protection and take care when 
dealing with the used filter bags and all coolant. 

 

Toxic substances such as coolant can cause skin and eye irritation. Wear the 
appropriate PPE and follow company procedures at all times.  

 

Sharp pieces of metal will be filtered from the coolant. Take care when emptying 
and cleaning the filters. 

Содержание Superminor

Страница 1: ...Superminor Coolant Management Vacuum User Manual...

Страница 2: ...utions because of the nature of the equipment or product Special attention should be made to Section 2 Safety where all such messages are summarised In line with our continuous policy of research and...

Страница 3: ...hose 12 4 4 Fit the tools 13 4 5 Switching on and off 15 4 6 Selecting suction or discharge 16 4 7 Tank operations 17 4 8 Vacuum 18 4 9 Discharge 20 4 10 Changing the tank 23 4 11 Storage 24 5 Technic...

Страница 4: ...fficiently with different fluids without cross contamination The modular motor pod is available in a range of voltages and power ratings and the Superminor can be built to your own specification 1 1 A...

Страница 5: ...FPQ41 Superminor Issue 1 5 1 2 EC Declaration of Conformity...

Страница 6: ...If you have any doubts contact Freddy Products Ltd Do not use the Superminor in areas where there is A danger of fire or explosion A corrosive atmosphere A high concentration of dust Create a schedul...

Страница 7: ...ersonnel These are listed below Bacteria that have been filtered from the coolant could pose a bio hazard Wear the correct PPE including protective gloves and eye protection and take care when dealing...

Страница 8: ...the main tank to prevent overfilling When the tank is filled to a certain level suction is lost 3 1 Operational overview Figure 3 1 Simple operational diagram The Superminor is supplied with different...

Страница 9: ...erminor Take care when moving the Superminor It can weigh up to 210 kg when full Make sure you are able to move the Superminor and get help if necessary Note The quoted weight of the 3 kW Superminor i...

Страница 10: ...ble in a variety of grades from 1000 micron to 5 micron A coarser filter larger number is used for larger particulates These are made from nylon and are reusable When they have been used empty the fil...

Страница 11: ...and dispose of the waste products in accordance with your company procedures Note Nylon filters sizes 100 to 1000 micron can be cleaned and rinsed and then reused See section 6 2 1 Figure 4 4 Remove t...

Страница 12: ...use the Superminor you must first connect the suction hose to the pipe on top of the Superminor filter hood One end of the hose has a 51 mm CAM lock fitting which has two clamps This is the end to at...

Страница 13: ...urethane tool used to clean the inside of machines Floor tool Used for floor cleaning and spillages Extension tube Metal tube usually used with the floor tool but can also be used to extend the reach...

Страница 14: ...daptor Figure 4 11 Fit the crevice tool 4 4 3 Flexible bench tool Fit the adaptor into the free end of the suction hose Push the non chamfered end of the flexible bench tool onto the adaptor Figure 4...

Страница 15: ...e that you connect the power lead to the correct supply To switch on press the green I button To switch off press the red O button Figure 4 16 Power switch 3kW Superminor only The 3kW Superminor has a...

Страница 16: ...being accidentally moved during operation a spring loaded safety lever locks the valve into the required position 1 see section 4 6 1 Figure 4 18 Suck Blow valve location 4 6 1 Safety lever operation...

Страница 17: ...spring until you feel the lever move freely 1 Rotate the lever by just over a quarter turn away from the obstruction 2 Allow the lever to return to the Suck Blow valve and continue to loosen or tighte...

Страница 18: ...location pin on the side of the Superminor frame 2 by 180 so it is free to engage Figure 4 24 Tank location pin Tilt the top of the tank away from the frame until the pin engages with the tank and cl...

Страница 19: ...r switch to start the Superminor The Superminor suction will start straight away Use the tool to vacuum the coolant and debris Figure 4 28 Suction valve open When the tank is full the tone of the moto...

Страница 20: ...or and is stable The tank should be fixed in the tilted position in the frame section 4 7 2 1 Before discharge The return hose is stored on the tank of the Superminor with the discharge nozzle support...

Страница 21: ...the discharge nozzle to direct the filtered coolant to the required location into the machine tool sump to be filtered again through a finer filter or to be reused into a barrel to be disposed of acco...

Страница 22: ...e valve closed Press the red O button on the power switch Figure 4 37 Power switch Select SUCK on the Suck Blow valve to prevent any spillages when you next start the machine Figure 4 38 Select SUCK W...

Страница 23: ...s Make sure that the floor is level and even Lower the Superminor handles so the stand is on the ground 4 10 1 Removing the tank Free the tank in the frame section 4 7 1 so that the tank is vertical L...

Страница 24: ...ivot points Lower the frame handles so that the stand is on the ground and takes the weight of the tank The frame automatically lifts and supports the tank as the frame arms engage with the tank pivot...

Страница 25: ...ters Power unit Weight Air flow Water flow Empty Full 3 Input 4 Output 4 kg kg Litre min Litre min Litre min 2kW 110V 100 200 2800 240 100 2kW 230V 100 200 2800 240 100 3kW 110V 110 210 2900 300 140 3...

Страница 26: ...ional parameters Power unit Weight Air flow Water flow Empty Full 6 Input 7 Output 7 kg kg Litre min Litre min Litre min 2kW 110V 95 195 2500 210 90 2kW 230V 95 195 2800 240 100 3kW 110V 105 205 2600...

Страница 27: ...Superminor in areas where there is a danger of fire or explosion with extreme temperatures where there is a high degree of dust with corrosive atmospheres 5 4 Storage conditions Store the Superminor...

Страница 28: ...eye irritation Wear the appropriate PPE and follow company procedures at all times Sharp pieces of metal will be filtered from the coolant Take care when emptying and cleaning the filters 6 1 Regular...

Страница 29: ...a vacuum If the lid is loose adjust the lid tension by tightening the flat head screw underneath the securing clip If the lid is too tight and does not fasten properly adjust the lid tension by loose...

Страница 30: ...r supply Remove the tank from the frame section 4 10 1 Scrape out all debris from inside the tank and dispose of the debris according to your company procedures Use a steam cleaner to clean the inside...

Страница 31: ...issing Replace the seal in the CAM lock The vacuum side of the Superminor does not operate The suction hose is blocked Clear the blockage from the hose or replace the hose if it is not possible to cle...

Страница 32: ...ilter with a smaller gauge Coolant or liquid is coming out of the air exhaust The tank float cut off has not operated Switch off the Superminor and call Freddy Products The Superminor is making unusua...

Страница 33: ...Issue 1 33 8 Spares list This section shows all spares that you can purchase from Freddy Products To purchase a spare part contact Freddy Products and quote the number from Figure 8 1 Figure 8 1 Super...

Страница 34: ...34 FPQ41 Superminor Issue 1 9 Circuit diagrams Figure 9 1 Superminor 110 Vac 2 kW Figure 9 2 Superminor 230 Vac 2 kW...

Страница 35: ...FPQ41 Superminor Issue 1 35 Figure 9 3 Superminor 110 Vac 3 kW Figure 9 4 Superminor 230 Vac 3kW...

Страница 36: ...36 FPQ41 Superminor Issue 1 Figure 9 5 Superminor 400 Vac 3 phase 3 kW...

Страница 37: ...ance with the instructions in this user manual The unit must have been serviced by a Freddy Service Engineer or Freddy authorised agent The unit must not have any unauthorised modifications or repairs...

Страница 38: ...nsion tube 13 filter 9 fit 11 remove 11 flexible bench tool 13 14 floor tool 13 14 free tank 17 index 38 introduction 4 manual conventions 4 moving 9 operation 9 changing the filter 9 fit the filter 1...

Страница 39: ...5 operational parameters 25 physical dimensions 25 sound levels 25 Superminor compact 26 electrical 26 operational parameters 26 physical dimensions 26 sound levels 26 tool adaptor 13 tools 13 crevice...

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