SubDrive75/100/150
Constant Pressure Controller
Installation Manual
05.2010
Doc Nb.: 308 018 602; Rev.: 0
Страница 1: ...SubDrive75 100 150 Constant Pressure Controller Installation Manual 05 2010 Doc Nb 308 018 602 Rev 0 ...
Страница 2: ...Wells 9 Steady Flow Selection 9 Underload Smart Reset 10 Over Temperature Foldback 10 Generator Sizing 10 Before Getting Started 10 Controller Location Selection 11 12 Circuit Breaker and Wire Sizing 12 Quick Reference Guide 13 Pressure Tank 14 Installation Procedure 14 Wiring Connections 15 16 Start Up and Operation 16 Specifications SubDrive 75 17 SubDrive 100 17 SubDrive 150 18 Mounting Dimensi...
Страница 3: ...n to the laws of the EEC member states relating to the following Electromagnetic Compatibility 2004 108 EC Adjustable Speed Electrical Power Drive Systems Standard EN61800 3 Low Voltage Electrical Safety 2006 95 EC Safety of Household and Similar Electrical Appliances Standard EN60335 1 1 Technical changes without notice Techn Änderungen vorbehalten Modifications techniques réservées sans préavis ...
Страница 4: ...ection Intended use The equipment described in this manual is intended for use with a Franklin Electric submersible motor A correctly sized pump must be fitted to the motor The pump and motor must operate under water only The pumping system must fulfill the applicable directives regulations and statutory provisions Loss of guarantee and liability exclusion Franklin Electric shall not be liable for...
Страница 5: ...ing the control gear into use Mount the control gear in an appropriate location orientation and position Do not modify the control gear or its electrical or mechanical connections Do not remove any part or parts of the control gear Never install any control gear with a known defective motor Remove power before working on control gear Switching off the power is not sufficient Make sure that nobody ...
Страница 6: ...lectric SubDrive is a dependable residential water system controller that uses advanced electronics to enhance the performance of standard submersible pumps When used with the specified Franklin Electric motor see Table 1 pg 3 the SubDrive eliminates pressure cycling associated with conventional water well systems and owners of private water well systems can enjoy city like water pressure Pump spe...
Страница 7: ...even as water demand changes For example a small demand on the system such as a bathroom faucet results in the motor pump running at a relatively low speed As greater demands are placed on the system such as opening additional faucets or using appliances the speed increases accordingly to maintain the desired system pressure Motor Soft Start Normally when there is a demand for water the SubDrive M...
Страница 8: ...2 3 4 O N O N O N 0 55 kW default 0 75 kW 1 1 kW Serious or fatal electrical shock may result from contact with internal electrical components DO NOT under any circumstances attempt to modify DIP switch settings until power has been removed and 5 minutes have passed for internal voltages to discharge Power must be removed for DIP switch setting to take effect DANGER To select the proper 0 55 kW pu...
Страница 9: ...from contact with internal electrical components DO NOT under any circumstances attempt to modify DIP switch settings until power has been removed and 5 minutes have passed for internal voltages to discharge Power must be removed for DIP switch setting to take effect 1 2 3 SubDrive ON 1 2 3 4 SW1 Configuration Switch SW1 1 2 3 4 1 2 3 4 1 2 3 4 O N O N O N 0 75 kW default 1 1 kW 1 5 kW DANGER To s...
Страница 10: ...correct pump rating Otherwise the SubDrive150 may trigger erroneous faults To configure the SubDrive150 for a 1 5 kW or 2 2 kW pump locate the DIP switch marked SW1 Use a small screwdriver provided to change the DIP switch setting according to the chart as shown 1 2 3 SubDrive ON 1 2 3 4 SW1 Configuration Switch SW1 1 2 3 4 1 2 3 4 1 2 3 4 O N O N O N 1 1 kW default 1 5 kW 2 2 kW DANGER To select ...
Страница 11: ...attempt to modify DIP switch settings until power has been removed and 5 minutes have passed for internal voltages to discharge Power must be removed for DIP switch setting to take effect DANGER Steady Flow Selection SubDrive75 100 150 The SubDrive MonoDrive controller is configured at the factory to ensure quick response to maintain constant pressure In rare cases as with a water line tap before ...
Страница 12: ...W SubDrive100 5700 Watts 6 kW SubDrive150 7000 Watts 7 kW Note Not to be used on GFIC circuit Externally regulated generators Verify voltage hertz and idle speed are appropriate to supply drive Serious or fatal electrical shock may result from failure to connect the ground terminal to the motor SubDrive MonoDrive controller metal plumbing or other metal near the motor or cable using wire no smalle...
Страница 13: ...earance on each side and below the unit to allow room for air flow There should be at least 16 cm of clearance on each side and below the unit to allow room for air flow NOTE There should be no elbows between the tank and pressure sensor Pressure Relief Valve Pressure Tank Clearance For Air Flow 2m or less Pressure Tank to PressureSensor Pressure Sensor PUMP MOTOR min 16cm min 16cm INFO 4 Do not e...
Страница 14: ...4 716 xxxx 2 2 3 50 100 160 250 330 330 NOTE Maximum lengths are measured between controller and motor Aluminum wires should not be used with SubDrive 6 The mounting location should have access to 230VAC electrical supply and to the submersible motor wiring If possible use a dedicated circuit for the SubDrive Specific installation precautions for variable frequency drives should be observed Standa...
Страница 15: ...ank size SubDrive75 100 150 Controller Pressure Sensor Cable included Note To avoid possible interference with other appliances please refer to the Installation Guide and observe all precautions regarding power cable routing Submersible pumps can develop very high pressure in some situations Always install a pressure relief valve able to pass full pump flow at 6 8 bar Install the pressure relief v...
Страница 16: ... at Pressure Sensor Pressure Tank Setting bar 1 7 1 2 2 1 4 2 4 1 7 2 7 1 9 3 2 1 3 4 Factory Setting 2 3 3 7 2 7 4 2 8 4 4 3 4 7 3 3 5 3 7 Installation Procedure 1 Disconnect electrical power at the main breaker 2 Drain the system if applicable 3 Install the pressure sensor at the pressure tank tee downstream of the pressure tank The pressure tank should be between the pressure sensor and the pum...
Страница 17: ... resistance with the suitable megohmmeter WARNING DANGER Figure 4 Power and Pressure Sensor Connections 8 Verify that the SubDrive unit is properly configured for the horsepower rating of the motor and pump being used See the section on Pump Sizing for information on Drive Configuration pg 6 8 9 Replace the cover Do not over tighten the screw Power Leads 1 2 Pressure Sensor Leads Black Red L2 From...
Страница 18: ... pressure sensor or 5 5 bar The pressure sensor may be damaged INFO Start Up and Operation Apply power to the controller A steady green light indicates that the SubDrive has power but the pump is not running The green light will flash continuously when the pump is running Leaky Systems Leaky water systems might keep the controller running due to the accurate pressure sensing capability of the pres...
Страница 19: ...cy 60 50 Hz Current max 19 Amps RMS Power Factor 1 0 constant Power idle 65 Watts Power max 3800 Watts Output to Motor three phase Voltage Adjusts with Frequency Frequency Range 0 75 kW pump 30 Hz 1 1 kW pump 30 Hz 1 5 kW pump 30 Hz Current max 8 1 Amps RMS each phase Pressure Setting Factory Preset 3 4 bar Adjustment Range 1 7 5 5 bar Operating Conditions A Drive IP10 Pressure sensor IP24 Tempera...
Страница 20: ...dity 10 95 non condensing Controller Size B approximate indoor IP10 42 x 32 x 23 cm 7 94 kg For Use With C Pump 50 Hz 1 1 kW default 1 5 kW 2 2 kW Motor three phase 234316 series 2 2 kW A Operating temperature is specified at full output power when installed as described in Controller Location Selection on pg 11 B Refer to pg 18 for detailed Mounting Dimensions C If a pump other than the default r...
Страница 21: ...00 901 SubDrive75 100 150 Surge Capacitor capacitor used on the service panel to help eliminate power interference 225 199 901 SubDrive75 100 150 SubDrive75 N1 Fan Kit replacement fan for SubDrive75 with 80 mm 3 15 in fan 225 635 905 SubDrive75 N1 Fan Kit replacement fan for SubDrive75 with 92 mm 3 62 in fan 225 635 908 SubDrive100 150 N1 Fan Kit replacement fan for SubDrive100 150 with 80mm 3 15 ...
Страница 22: ...Technical changes without notice Techn Änderungen vorbehalten Modifications techniques réservées sans préavis 5930 Notes 20 ...
Страница 23: ...er or fuses contact power company 3 LOCKED PUMP Motor and or pump misalignment Dragging motor and or pump Abrasives in pump Amperage above SFL at 10 Hz Remove and repair or replace as required 5 OPEN CIRCUIT Loose connection Defective motor or drop cable Wrong motor Open reading on DC test at start Check drop cable and motor resistance tighten output connections repair or replace as necessary use ...
Страница 24: ...m flow This is not a drive problem Disconnect power and check pressure gauge for pressure drop Set deeper in the well or tank install a flow sleeve with airtight seal around drop pipe and cable If fluctuation is only on branches before sensor flip DIP switch 4 to on 07C and newer RUN ON WON T SHUT DOWN FLASHING GREEN Pressure sensor placement and setting Tank pre charge pressure Impeller damage Le...
