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3.3. Filling the system

When all the boiler connections have been completed, the CH system can be filled with water. 
This must be done with caution, following these steps in sequence.
- Open the air relief valve on all the radiators and check the efficiency of the automatic boiler valve.
- Gradually open the boiler filling tap and check that any automatic air relief valves work efficiently.
- Close the relief valves as soon as water starts to come out.
- Check on the reading on the water pressure gauge is in the range 1-1.3 bar.
- Close the filling tap and open all the valves on the radiators to remove any residual air. 
- Start the boiler and as soon as the system reaches the working temperature, stop the pump and repeat the air bleeding procedure.
- Allow the system to cool down, then restore water pressure to 1-1.3 bar.

IMPORTANT 
UNI CTI 8065/89 – Water treatment in domestic heating systems - establishes and defines the chemical and physical characteri-
stics required of the water used in heating systems of domestic use, in particular: “…. in order to optimize efficiency and safety, 
to  preserve them over time, to ensure regular operation of auxiliary equipment as well, and minimize energy consumption, in 
compliance with the applicable laws and standards…”. 
Compliance with this standard is a legal requirement (law no. 46 of 5390, Pres …

Use specific products suitable for multi-metal systems.

IMPORTANT 
The low water safety pressure switch will prevent the burner from starting up when the water pressure is below 0.4-0.6 bar.
A pressure of 1-1.3 bar is recommended in the CH system. If necessary, open the boiler filling tap. This must be done with the 
system cold. 
The pressure gauge on the control panel shows the water pressure in the system.

IMPORTANT 
If the boiler is not used for a long time, the pump may not work.
Before starting up the boiler, perform the following procedure to make sure that the pump works.

Unscrew the protection bolt in the centre of the pump motor.

Insert the tip of a screwdriver in the hole and turn the pump shaft clockwise.

Then screw the protection bolt back in and check for water leaks.

When the protection bolt is removed, some water may flow out. Dry off any wet surfaces, before remounting the boiler casing. 

3.4. Starting the boiler

3.4.1. Preliminary checks

Before starting the boiler,  perform the following checks:

- The flue gas exhaust pipe and terminal must be installed as instructed. When the boiler is running, no combustion products must leak 

from any of the seals.
- The boiler must be supplied at 230 V – 50 Hz.
- The system must be filled with water (pressure reading on water gauge 1-1.3 bar).
- Any the stopcocks on the pipes must be open.
- The gas supplied to the boiler must be of the type for which the boiler is designed. If necessary, convert the boiler following the instruc 
  tions in § 3.6 – Adapting to other gases and regulating the burner. This operation must be carried out by a qualified service engineer.
- The gas supply stopcock must be open.
- There must be no gas leaks.
- The master power switch before the boiler must be on.
- The boiler safety valve must not be blocked.
- There must be no water leaks.
- The pump must not be blocked.
- The condensate trap installed on the boiler must discharge condensate correctly and not be  clogged.

 

The boiler is equipped with a three-speed circulation pump, corresponding to three different residual heads. 

 

It is delivered with the circulation pump on the third speed setting. 

 

If you wish to set a different speed, taking account of the water circulation requirements in the boiler (controlled by   

 

the water pressure switch) and the resistance properties of the system, check boiler operation under all the conditions  

 

dictated by the features of the system (e.g. closure of one or more heating zones or thermostat-controlled valves). 

3.4.2. Switching on and off

To switch the boiler on and off, refer to the User Instructions. 

Содержание KR 55

Страница 1: ...IST 03 C 000 01 INSTALLATION USE AND MAINTENANCE TAHITI CONDENSING KR 55 KR 85 GB...

Страница 2: ...one of our boilers Please read these instructions carefully They will enable you to install operate and service the equipment properly Any maintenance and repair operations must be carried by one of o...

Страница 3: ...oiler Do not attempt to make repairs contact a qualified technician Manufacturer approved and supplied parts must be used for all repairs to the boiler Failure to comply with the above requirements ma...

Страница 4: ...he fitter pag 27 3 1 Installation standards pag 27 3 2 Installation pag 27 3 2 1 Packaging pag 27 3 2 2 Choosing where to install the boiler pag 27 3 2 3 Positioning the boiler pag 27 3 2 4 Installing...

Страница 5: ...ernal probe operation pag 32 Fig 21A Wiring diagram for KR 55 pag 34 Fig 21B Wiring diagram for KR 85 pag 35 Fig 22 Adaptation to other gas types for KR 55 pag 37 Fig 23 Adaptation to other gas types...

Страница 6: ...ia attiva solo se la caldaia collegata ad un sistema di preparazione dell acqua calda sanitaria esterno Hot water is only provided if the boiler is connected to a separate water heater With the select...

Страница 7: ...ig 1 The problem must be solved before the boiler can be restarted f Burner shutdown indicator This comes on when the burner shutdown device activates due to a malfunction To restart the boiler turn t...

Страница 8: ...h normal operation If the boiler is connected to a separate water heater Malfunction Boiler not powered on Boiler shutdown due to flame absence Boiler shutdown due to safety thermostat activation Boil...

Страница 9: ...he temperature range must be set by the fitter or an Authorized Service Centre 3 2 11 9 During temperature setting the CH symbol on the LCD flashes and the CH setting is displayed When the CH system r...

Страница 10: ...ffectively against freezing by means of specific anti freeze additives suitable for use in multi metal systems It is important to check the effectiveness of the anti freeze product periodically Do not...

Страница 11: ...an external probe is installed knob 4 Fig 1 loses its CH water temperature fun ction and becomes a fictitious ambient temperature regulator Fig 3 for the temperature desired in the rooms to be heated...

Страница 12: ...gineer 1 5 3 Shutdown due to air flue gas system malfunction If the air flue gas system malfunctions the boiler shuts down The burner shutdown symbol is displayed and code E03 flue gas thermostat flas...

Страница 13: ...boiler will continue to operate but the sliding temperature function is disabled The temperature of the CH water is regulated ac cording to the position of regulator 4 Fig 1 which in this case loses i...

Страница 14: ...witch detecting no water in the CH system CH temperature probe Safety thermostat Flue gas thermostats Filling tap User interface Liquid crystal display showing the boiler operating status Mode selecto...

Страница 15: ...take 1 2 G Gas intake 3 4 SI Condensate trap M CH system flow 1 RC Filling tap R CH system return 1 450 750 30 50 43 56 173 98 80 220 5 127 62 148 135 89 78 534 S SI G M F R RC Aspirazione aria scaric...

Страница 16: ...62 534 43 56 173 98 80 220 5 S SI G M F R RC Scarico fumi 100 mm Aspirazione aria 80 mm fig 7 S Condensate drain F Water mains intake 1 2 G Gas intake 3 4 SI Condensate trap M CH system flow 1 RC Fil...

Страница 17: ...6 CH temperature probe 7 Flue gas thermostat 8 Inspection trap plug 9 Condensate drain pipe 10 Pre mixing burner 11 Twin differential minimum water pressure switch 12 Gas valve 13 Safety thermostat 14...

Страница 18: ...temperature probe 7 Flue gas thermostat 8 Inspection trap plug 9 Condensate drain pipe 10 Pre mixing burner 11 Twin differential minimum water pressure switch 12 Gas valve 13 Safety thermostat 14 Circ...

Страница 19: ...Data If connected to a water heater with NTC probe 10 k 3435 Value referred to 15 C 1013 mbar KR 55 Pmax Pmin 30 heat output Casing heat loss with burner on 0 46 0 83 Casing heat loss with burner off...

Страница 20: ...20 2 8 Pumping head fig 10 V1 V2 V3 V1 Pump speed I min V2 Pump speed II V3 Pump speed III max V1 V2 V3 V1 Pump speed I min V2 Pump speed II V3 Pump speed III max fig 11 KR 55 KR 85...

Страница 21: ...emplate Fig 12 3 2 2 Choosing where to install the boiler The following must be taken into account when choosing where to install the boiler Read the instructions in 3 2 6 Air intake flue gas discharg...

Страница 22: ...22 KR KR KR KR KR KR 0DIMACAR12 fig 12 Coupling Coupling M Flow 1 G Gas 3 4 F Cold water 1 2 R Return 1...

Страница 23: ...ure Fix the template to the wall Fig 12 Drill four 12 mm holes in the wall for the wall plugs If necessary drill holes in the wall for the air intake and flue pipes Fix the bracket onto the wall using...

Страница 24: ...densing boilers made by the Manufacturer which are resistant to the acids in the condensate The discharge pipes must be installed sloping towards the boiler This is to allow the condensate to flow bac...

Страница 25: ...be at least 250 mm and both terminals must be positio ned within a square having 500 mm sides The boiler must be equipped with a fan before the combustion chamber heat exchanger Type C33 Boiler desig...

Страница 26: ...the maximum length must be redu ced by 1 metres For each additional 45 elbow the maximum length must be redu ced by 0 5 metres The roof terminal decreases the maximum length by 1 metre Types C43 C53...

Страница 27: ...room thermostat if there is one ON and the boiler in operation press the chimney sweep button Fig 15 for a few seconds The boiler turns off performs the ignition sequence and runs at a preset stable...

Страница 28: ...pplicable rules and regulations in the country of installations which are intended as an integral part of this handbook Please note that before activating an indoor gas supply system and before connec...

Страница 29: ...stic waste system The condensate drainage system and the domestic waste system must be made of suitable materials that are resistant to the condensate The Manufacturer cannot be held liable for damage...

Страница 30: ...sheathed together with the power cables 3 2 13 Connecting the OpenTherm remote control optional The boiler can be connected to a remote control an optional supplied by the manufacturer It must be ins...

Страница 31: ...n the boiler s printed circuit board Fig 21 The temperature probe cables must NOT be sheathed together with power cables The temperature probe must be installed on an outside wall facing north or nort...

Страница 32: ...regulation trimmer determines the CH operating range according to the following values The fictitious ambient temperature is set on knob 4 Fig 1 which loses its CH temperature control function 1 4 7 a...

Страница 33: ...er perform the following procedure to make sure that the pump works Unscrew the protection bolt in the centre of the pump motor Insert the tip of a screwdriver in the hole and turn the pump shaft cloc...

Страница 34: ...34 fig 21 A 3 5 Wiring diagram 55 KW...

Страница 35: ...35 fig 21 B 85 KW...

Страница 36: ...length 3 metres TA ambient thermostat optional CM1 CM2 jumpers for selecting the type of boiler FL DHW flow switch FLP Safety flow switch for low water in the primary circuit CH VG gas valve TL limit...

Страница 37: ...t output setting is displayed on the LCD as a percentage of the boiler s maximum value position selector 2 fig 1 to WINTER check that the optional ambient thermostat optional is set to ON activate the...

Страница 38: ...corresponds to the setting iIf necessary the boiler must be converted according to the instructions in 3 6 Adapting to other gases This operation must be carried out by a qualified service engineer th...

Страница 39: ...gas stack State of the combustion fan State of the Hall sensor General integrity of the boiler safety devices Water leaks and oxidation of the boiler fittings Boiler safety valve efficiency Expansion...

Страница 40: ...the boiler safety thermo stats has cut in Difficult draught at chimney Check the chimney and ambient air suction grilles Flue gas thermostat faulty Replace it The boiler has shut down The symbol is d...

Страница 41: ...mote control is switched off The symbol is displayed and code E22 flashes Operation is resumed automatically when the cause of shutdown has been removed No communication with remote control Cable betw...

Страница 42: ...42...

Страница 43: ...43...

Страница 44: ...96 257 e mail fondital fondital it www fondital it Il produttore si riserva il diritto di apportare ai propri prodotti quelle modifiche che riterr necessarie o utili senza pregiudicarne le caratterist...

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