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Test points:

The Horizon PC board incorporates on-board test points that can be used to determine various electrical 
outputs. The test point holes allow a standard probe to be inserted for quick voltage measurement. For 208-230 
systems, use TP-4 (L2) as the common for testing outputs for solenoids, motors, etc.

 

Time delay and self-flushing jumpers:

The duration of the Time Delay period, the time between normal shut down and restart, is jumper selectable. 
Jumpers J33 and J34 can be used to select a time delay value of either 1/2, 1, 2, or 3 hours. The factory default 
setting is 1 hour.  Jumper J32 sets the self-flushing interval to 2 or 6 hours of compressor run time, and J31 
either enables or disables self-flushing feature. The factory default setting is enabled flushing every 2 hours.

Error faults: 

The Horizon PC board monitors various operating parameters including high pressure, auger gearmotor 
amperage limits, clogged drain, and high and low water alarm conditions. There are two types of errors namely 
“hard” or “soft”. A hard error is one that shuts the machine off and will not allow restart until the reset button is 
pressed. Even cycling power will not reset a hard error. A soft error can either be automatically reset should the 
condition rectify, or if power is cycled. Should an error occur, consult the troubleshooting guide in this manual or 
a Follett service technician. 

Note:

 there are two types of LO WATER and HI AMPS errors as listed below.

 

Soft errors:

HI AMPS: The PC board monitors the amperage of the auger motor. Should the gear motor experience current 
draw above the 3.8 amps limit the machine will shut down and the TIME DELAY, HI AMP, and SERVICE LED’s 
will be illuminated. After the time delay the machine will restart and the TIME DELAY, HI AMP, and SERVICE 
LED’s will clear.

HI WATER: A sensor in the water reservoir is positioned at the very top of the reservoir cap. Should water rise to 
this high alarm sensor, a soft error will occur. The machine will operate with this alarm active, however the water 
feed solenoid will not be on. The alarm will turn off should water recede from the sensor.

LO WATER: During operation, the water level cycles between the normal low and normal high sensors. Should 
the water be shut off to a running machine, a soft error will occur. The error sequence is as follows: During 
operation, the water level falls to the normal low sensor, and when it does the water feed solenoid is energized. If 
water is not detected at the normal low sensor within 120 seconds, a soft error will occur. The machine will shut 
down, but the water feed solenoid will remain energized. Should water return, it will fill to the normal low sensor 
and the machine will resume normal operation. The error will clear automatically.

 

Hard error:

HI AMPS:

1.  “Two strikes” feature.

 

If the gearmotor has a second HI AMP occurrence during the countdown period 

(6  hours after a HI AMP time delay) a hard error will occur and the HI AMP and SERVICE LED’s will be 
illuminated.

2.  No current. To prevent the refrigeration system from running without gearmotor rotation the PC board will 

indicate HIGH AMP and SERVICE if the drive relay is energized and there is no current draw.

HI PRESSURE: Should the refrigeration pressure rise above 425 psi, a hard error will occur. Even if pressure 
fall-back below the reset point of 295 psi, the error will not clear and the machine will not restart.

DRAIN CLOG: The drain clog sensor, located in the plastic drain pan behind the drain solenoid, will detect the 
presence of water just below the top edge of the pan. If water does not properly flow out of the drain pan it will 
rise to the sensor, especially during a self-flushing purge cycle.

LO WATER: 

1.  There is a sensor in the water reservoir that reaches down to the very bottom. The machine will not start if 

water is not present at this sensor. 

2.  A hard error will occur should water not be present within 60 seconds of power up or if the sensors are 

disconnected or damaged.

   

Relay output indication:

Each relay on the board has an indicator light associated with its output. For example, when the relay for the 
water feed solenoid is energized, the adjacent indicator light glows green. 

  

Comp/Sol output:

The output for the compressor is labeled COMP/SOL. 

Содержание HCC1000A

Страница 1: ...Lane Easton PA 18040 USA Toll free 800 523 9361 610 252 7301 Fax 610 250 0696 www follettice com Following installation please forward this manual to the appropriate operations person Operation and Se...

Страница 2: ...must be returned in Follett packaging If the packaging has been damaged or discarded Follett will forward at the customer s expense new packaging Note Return freight charges are the responsibility of...

Страница 3: ...ication Compressor refrigerant solenoid output Wiring diagram Compressor data Gearmotor data Resistance of windings Mechanical system Evaporator disassembly Evaporator reassembly Refrigeration system...

Страница 4: ...eries Horizon Series Icemaker Model Number Configurations A Air cooled self contained W Water cooled self contained R Air cooled remote condensing unit N Air cooled no condensing unit for connection t...

Страница 5: ...temperature 90 F 32 C max 45 F 7 C min Water pressure potable 70 psi max 483 kPa 10 psi min 89 kPa Note Water cooled condenser pressure 150 psi 1034 kPa Heat rejection Air cooled rejects 11 000 BTU hr...

Страница 6: ...of open area Air cooled model HCC1000A icemakers 18 458mm minimum clearance between discharge and air intake grilles G L2 L1 Front View Side View Back View Air intake 21 05 535mm 23 50 597mm 21 28 54...

Страница 7: ...ss cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air c...

Страница 8: ...I WATER light comes on Fig 2 Note Do not use bleach to sanitize or clean the icemaker HI WATER Fig 2 12 Fig 3 LO WATER N A E L C Fig 4 3 Replace cover on cleaning cup Wait until machine restarts Machi...

Страница 9: ...I SANITIZER Fill until HI WATER light comes on Fig 5 Note Do not use bleach to sanitize or clean the icemaker 6 Replace cover on cleaning cup Wait until machine restarts Machine will sanitize then flu...

Страница 10: ...ng disposable food service grade gloves insert dry Sani Sponge kit part 00132068 Next insert Sani Sponge soaked in Nu Calgon IMS II sanitizer solution Push both Sani Sponges down ice transport tube wi...

Страница 11: ...power switch ON Ice pushes Sani Sponges through tube Fig 11 12 Place a sanitary 2 gallon or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes Collect 5 5 lbs of ice f...

Страница 12: ...ion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing electrical...

Страница 13: ...and falls between the Normal High and Normal Low sensors As water is consumed to make ice the level will fall until the Normal Low sensor is exposed triggering the water feed solenoid on Water will f...

Страница 14: ...ion and auger drive systems immediately shut down Note The fan motor will continue to run for 10 minutes to cool condenser The TIME DELAY light comes on initiating the time delay period When the time...

Страница 15: ...er feed solenoid will not be on The alarm will turn off should water recede from the sensor LO WATER During operation the water level cycles between the normal low and normal high sensors Should the w...

Страница 16: ...RAY PAIR HI PRESS HIGH PRESSURE OPENS EXCESS P 2 PE OPEN 425 PSI CLOSE 295 PSI K1 C NO L1 J7 J4 J5 MOTOR FAN J17 J18 J2 BRN BLU 1 2 3 J50 6 Amp Max 1 2hp Max NO C K3 J6 M2 M1 2 12 9 1 3 GRN 34 CB1 COM...

Страница 17: ...7 6A Water cooled Condenser water temp 50 F 10 C 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 6 5A 6 6A 6 8A 7 3A 7 5A Locked rotor amps 54 Gearmotor data Brother Gearmotor current 2 8A nominal Locked rot...

Страница 18: ...move stream divider as shown 3 Unplug and remove gearmotor as shown 4 Remove all traces of anti seize compound or petrol gel from the auger shaft Fig 13 Fig 14 Fig 15 5 Unscrew and disconnect transpor...

Страница 19: ...Fig 16 8 Loosen nut on V band clamp and remove 9 Remove V band clamp from front of evaporator 10 Remove main housing as shown Fig 17 11 Remove and discard mating ring and seal 12 Carefully remove aug...

Страница 20: ...iquid soap in the area shown and slip on seal and spring Note Do not touch the sealing surfaces Use cardboard disk to install Fig 20 5 Reinstall main housing as shown Fig 18 Evaporator reassembly 1 Re...

Страница 21: ...king sure that insulation is properly seated between gearmotor and main housing as shown 16 Firmly tighten four gearmotor bolts in place removed for clarity Note Shuttle housing Fig 21 6 Orient auger...

Страница 22: ...21 Lubricate body of stream divider with petrol gel and reinstall 22 Plug gearmotor power cord into electrical box Fig 24 17 Insert a bolt into the auger shaft and finger tighten 18 Using a wrench ro...

Страница 23: ...igeration system diagram Air cooled condensers air 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 100 F 38 C Pressure psig discharge suction 217 29 250 32 284 35 325 39 366 43 Water cooled condensers water 6...

Страница 24: ...factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this period...

Страница 25: ...the flag is down out of the sensor When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up into the sensor shutting the machine off The sh...

Страница 26: ...I WATER CPU LO WATER POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLEANING SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER CPU LO WATER POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLEANING SER...

Страница 27: ...s POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLEANING SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER CPU LO WATER POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLEANING SERVICE HI AMPS HI PRE...

Страница 28: ...ent parts Evaporator assembly Order parts online www follettice com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23 28 18 5 20 21...

Страница 29: ...130674 21 Gasket sanitizer 00124032 22 Cap sanitizer includes 00124032 00130880 23 Tubing water 3 8 OD 502719 24 Tubing water 1 4 OD 502079 25 Hardware mounting evaporator cap 00130989 26 Solenoid wat...

Страница 30: ...Air cooled assembly 12 11 5 6 4 1 2 3 8 7 10 9 30 Order parts online www follettice com...

Страница 31: ...box support 00156035 5 Cut out high pressure safety 00117077 6 Insulation bulb TXV 00106534 7 Drier 502724 8 Valve expansion thermal includes 502830 and 00106534 00130997 9 Insulation TXV 502830 10 Ha...

Страница 32: ...32 Water cooled assembly 5 11 12 13 13 10 6 17 18 1 4 2 8 7 9 15 16 15 12 14 3 11 Order parts online www follettice com...

Страница 33: ...bulb TXV 00106534 7 Drier 502724 8 Valve expansion thermal includes 502830 and 00106534 00130997 9 Insulation TXV 502830 10 Condenser w c 00117234 11 Elbow water 90 00129478 12 Valve shut off water 50...

Страница 34: ...34 Electrical box 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www follettice com...

Страница 35: ...lamp run capacitor 00133603 6 Relay compressor starting includes wire harness 00161810 7 Contactor 00117010 8 Capacitor compressor starting 00133504 9 Cap capacitor 00133587 10 Bracket capacitor 20762...

Страница 36: ...36 Integration kit top mount and Satellite fill Order parts online www follettice com 1 2 3 4 5 6 1 12 14 15 16 17 13 12 13 2 4 3 3 4 9 4 3 10 7 8...

Страница 37: ...be 10 3m 502522 9 Ice transport tube 20 6m 502523 10 Insulation transport tube 501176 11 Coupling assembly 00131003 12 Ring locking 00126508 13 Gasket coupling 00126532 14 Coupling fill tube 00126466...

Страница 38: ...X BRAN CH CIRCU IT FUSE SIZE MIN BRAN CH CIRCU IT AMPA CITY DES IGN PRE SSU RE HIG H SID E AMP S AMP S C R REF RIG ERA NT East on Pen nsy lvan ia VOL TS CHA RGE LOW SID E HZ PAR T NO COR POR ATIO N SE...

Страница 39: ...ater inlet 502924 7 Elbow water inlet 502925 8 Nut ice tube coupling 00122804 9 Retainer ice tube 00129270 10 O ring ice tube 00123836 11 Coupling ice tube 00123091 12 Power cord 240V 00134445 13 Louv...

Страница 40: ...129932R06 02 07 801 Church Lane Easton PA 18040 USA Toll free 800 523 9361 610 252 7301 Fax 610 250 0696 www follettice com Chewblet is a registered trademark of Follett Corporation registered in the...

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