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400A/W 220 V 60 Hz/230 V/50 Hz Ice Machines 

21

20. 

Continue to make ice with 

Solution B

 for 20 minutes.

21. 

Turn power to ice machine OFF.

22. 

Disconnect ice transport tube from evaporator outlet port. Rinse ice compression nozzle and drain lines in clean 
water and reinstall on evaporator outlet. Reconnect ice transport tube to ice compression nozzle.

23. 

Drain any remaining 

Solution B

 from evaporator.

24. 

Fill reservoir almost to overfl owing with 120 F (49 C) clean water to rinse. Drain. Repeat two more times. Re-
clamp pinch clamp, replace drain plug, and re-secure drain tube 

ensuring that end of drain tube is above water 

level in reservoir

.

25. 

Open water supply valve (or unblock fl oat) and replace reservoir cover; restore power to ice machine and ensure 
compressor switch is in ON position. Make ice for at least 15 minutes to fl ush any remaining  

Solution B

 from 

system (RIDE ice machines with long ice transport hoses may take longer to fl ush out). Discard this ice and all 
ice made during sanitizing.

26. 

Reinstall all parts and replace any panels removed prior to cleaning.

Service

Ice machine Operation

Follett’s ice machine consists of four distinct functional systems:

• Refrigeration 

system

• Water 

system

• Harvesting 

system

•  Electrical control system

These four systems work together to accomplish the production and harvesting of ice. A problem in any one of these systems will 
result in improper operation of the entire ice production cycle. When troubleshooting the ice machine, it is important to analyze the 
entire system operation to determine which system is not functioning properly, then pinpoint the component within that system that 
is malfunctioning. Determine what corrective action must be taken before making any adjustments or replacing any components.

The icemaking process

The Follett ice machine uses a stainless 
steel jacketed evaporator and operates on a 
continuous freezing cycle. Water is supplied to 
the evaporator from the water reservoir where 
the water level is controlled by a fl oat valve. This 
valve also shuts off the water supply when the 
ice machine is not running. 

When the ice machine is running, a layer of ice 
forms on the interior surface of the evaporator. 
This ice is continuously removed by a slowly 
rotating (12 RPM) auger. The auger carries the 
ice upward into the cavity formed by the top 
bearing housing and the compression loop, 
where it is compressed to remove excess water. 
When the ice reaches the desired hardness it 
rotates within the cavity and is forced through 
a discharge port and compression nozzle and 
into the ice transport tube. The discharge tube 
and compression nozzle are slightly restricted 
to further compress the ice and produce the 
desired hardness. As the formation of ice 
continues, ice in the transport tube is pushed 
through the tube to the storage compartment in 
the ice dispenser or ice storage bin.

A solid state control board located in the 
electrical box of the ice machine controls 
the normal operation of the ice machine and 
monitors gearmotor torque. This control board 
will shut down the ice machine should an over-
torque condition occur. It is very important that 
you familiarize yourself with the operational 
sequences detailed in this manual before 
attempting to service the ice machine.

evaporator
port

ice transport tube

compression nozzle

auger

water
inlet

Harvest system diagram

Содержание C/ER400A/W

Страница 1: ...24453R11 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate operations person Installatio...

Страница 2: ...2 400A W 220 V 60 Hz 230 V 50 Hz Ice Machines...

Страница 3: ...ntilation Ice transport tube Start up Cleaning descaling and sanitizing Weekly Monthl Semi annually Service Ice machine operation Technical specifications Refrigeration system diagram C ET400A W wirin...

Страница 4: ...mation about the type and capacity of Follett equipment Following is an explanation of the different model numbers in the 400 series Important cautions Moving parts Do not operate with front cover rem...

Страница 5: ...vided 230 V 50 Hz 2 circuits required 5 0 MCC400A W used with CVU155N CVU300N ice machine and dispenser hard wiring Cord and plug connection provided for bin signal 220 V 60 Hz 2 circuits required 5 0...

Страница 6: ...t 3m drain to be hard piped and insulated Separate drains for ice machine and condenser To prevent back flow do NOT connect drains Follett recommends a Follett water filter system be installed in the...

Страница 7: ...earance between discharge and air intake grilles 48mm 1 875 57mm 2 25 213mm 8 375 121mm 4 75 327mm 12 875 Side view water cooled Front view water cooled Top back view air cooled top mount Side view ai...

Страница 8: ...ntake grilles 17 00 432 mm 17 00 432 mm 18 875 480 mm 1 26 mm 12 9 328 mm 5 127 mm 12 7 323 mm 17 00 432 mm 18 875 480 mm 2 25 57 mm 8 375 213 mm 4 75 121 mm 12 875 327 mm Side View water cooled Front...

Страница 9: ...with utility connections facing rear of bin 6 Make final plumbing and electrical connections 7 Working from inside bin storage area push end of transport tube without fasteners up through grommets in...

Страница 10: ...off incoming water when raised After turning power on 1 Turn power to ice machine on and confirm that gearmotor compressor and fan motor start immediately 2 Check that ice begins to enter bin within...

Страница 11: ...ice machine free of obstructions plumbing lines electric conduits 305mm 12 minimum clearance above ice machine for access to ice machine components 153mm 6 minimum clearance between exhaust side of i...

Страница 12: ...s intended only to aid electrician or technician in understanding how equipment works Should local codes require a hard wired connection and or shielded wiring eliminate the cord and plug s and follow...

Страница 13: ...rews provided 3 Position ice machine stand in desired location and adjust stand legs to proper height and level in both directions 4 Using holes in flanged legs as template mark floor for 12 anchoring...

Страница 14: ...Connect drain and water lines 4 Connect electrical cords from ice machine to appropriate plug and connect to power supply 5 Remove pin from adjustable leg 6 Place hold down strap over leg block and s...

Страница 15: ...ty panel 3 8 OD push in condenser inlet water cooled only 3 8 OD push in condenser drain water cooled only 3 8 OD push in ice machine water inlet bin signal cord connector to connect to dispenser bin...

Страница 16: ...ct flush with back of counter opening 4 Install supplied grille on outside of counter opening Exhaust air all ice machines MCC400A W C ER400A W Provide 645 sq cm 100 sq in of counter opening for exhau...

Страница 17: ...l 4 Install supplied insulation on entire length of tube 5 Run insulated tube without dips between ice machine and dispenser and secure in place 6 Cut insulation off tube where tube enters grommet 7 S...

Страница 18: ...hermostat Front view VU300 Front view VU155 Bin thermostat capillary tube mounting Additional ice transport tube connection specifications for Vision series ice and beverage dispensers 1 Push one end...

Страница 19: ...machine comes back on in approximately 20 minutes bin signal must be present Cleaning descaling and sanitizing Periodic cleaning descaling and sanitizing of Follett s ice machine system is required t...

Страница 20: ...ice machine was running recently ensure that the evaporator is completely free of ice before proceeding 2 Disconnect power to ice machine 3 Remove any ice machine panels required to gain access to wat...

Страница 21: ...properly then pinpoint the component within that system that is malfunctioning Determine what corrective action must be taken before making any adjustments or replacing any components The icemaking p...

Страница 22: ...e bin C ET400A W have a slightly different circuitry A diagram for these ice machines is shown below The operational and diagnostic stages for these ice machines will be otherwise the same as the foll...

Страница 23: ...th new RG Group 1 2 ton coil Note Data expressed in lbs hr and kg hr Inlet Water Temperature F C Ambient Air Temperature F C Inlet Water Temperature F C Ambient Air Temperature F C Air cooled ice mach...

Страница 24: ...switch should read open in on position Compressor start relay is position sensitive See label on start relay for proper orientation Flashing water LED at any time indicates that water signal to board...

Страница 25: ...WHITE WHITE BLUE BROWN GRN IN ELEC BOX GREEN YELLOW RED DRV FAN COMP POWER BLACK BLUE BLACK WHITE VIOLET VIOLET RED RED DISPENSER Normal operation Stage 3 After the initial high current draw drops off...

Страница 26: ...N SIGNAL SWITCH COMPRESSOR SWITCH HIGH PRESSURE SAFETY SWITCH BLACK ORANGE FAN BLACK BLACK BLACK BLACK RED ORANGE BLACK BLACK WHITE WHITE BLUE BROWN GRN IN ELEC BOX GREEN YELLOW RED DRV FAN COMP POWER...

Страница 27: ...VIOLET VIOLET RED RED DISPENSER Diagnostic sequence Stage 7 The 20 minute error LED 20M is on indicating that the control board has sensed an over torque condition above 2 5 AMPS on the gearmotor The...

Страница 28: ...ACK BLACK BLACK BLACK RED ORANGE BLACK BLACK WHITE WHITE BLUE BROWN GRN IN ELEC BOX GREEN YELLOW RED DRV FAN COMP POWER BLACK BLUE BLACK WHITE VIOLET VIOLET RED RED DISPENSER Diagnostic sequence Stage...

Страница 29: ...cian that water to ice machine has been lost The ice machine restarts at the end of the 20 minute time delay The flashing WTR LED can be cleared by pressing the reset button WHITE BLACK YELLOW WHITE 4...

Страница 30: ...refrigeration servicing procedures will void the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached shut down the vacuum pump Allow the sys...

Страница 31: ...t shaft and shaft well 2 Install drain pan and evaporator mounting base 3 Fill gearmotor shaft well with food grade grease Fig 8 4 Install condensate shield and seat against gearmotor boss 5 Install b...

Страница 32: ...tarting relay 4 Open motor winding 5 No power output from compressor output terminal on control board 1 Clean condenser coil and replace overload if necessary 2 Replace start capacitor 3 Replace relay...

Страница 33: ...roken gearmotor output shaft or damaged gearbox 2 Check for defective water sensor water OK WTR LED remains on even when float empty or probe removed from water 3 Purge air from line 8 Compressor cycl...

Страница 34: ...34 400A W 220 V 60 Hz 230 V 50 Hz Ice Machines Replacement parts Air cooled ice machines 9 1 7 6 8 10 11 16 13 14 15 17 3 5 12 4 2 Order parts online www follettice com...

Страница 35: ...out 9 501966 Tubing evaporator drain 19 mm 3 4 ID x 26 mm 1 OD sold by the foot Not shown 502729 Mounting bracket gearbox 10 502832 Gearbox motor assembly 220 V 60 Hz 230 V 50 Hz 11 00980151 Tubing p...

Страница 36: ...36 400A W 220 V 60 Hz 230 V 50 Hz Ice Machines Water cooled ice machines before serial number C57245 2 18 16 1 7 5 8 10 3 11 6 4 17 13 12 14 15 9 20 19 Order parts online www follettice com...

Страница 37: ...Valve expansion thermal 7 502727 Drain pan evaporator 8 501966 Tubing evaporator drain 19 mm 3 4 ID x 26 mm 1 OD sold by foot Not shown 502832 Gearbox motor assembly 220 V 60 Hz 230 V 50 Hz 9 502729...

Страница 38: ...38 400A W 220 V 60 Hz 230 V 50 Hz Ice Machines Water cooled ice machines after serial number C57244 15 16 1 7 5 8 10 3 11 6 4 14 12 9 17 13 16 Order parts online www follettice com...

Страница 39: ...rator drain 19 mm 3 4 ID x 26 mm 1 OD sold by foot Not shown 502832 Gearbox motor assembly 220 V 60 Hz 230 V 50 Hz 9 502729 Mounting bracket gearbox 10 501191 Tubing plastic food grade 13mm 1 2 ID sol...

Страница 40: ...r assembly 220 V 60 Hz 230 V 50 Hz 13 502729 Mounting base gearbox Not shown 502220 Compression nozzle with double drain 14 502221 Compression nozzle with single drain 15 502727 Drain pan evaporator 1...

Страница 41: ...502899 Relay start compressor 220 V 60 Hz 2 502938 Board control circuit 220 V 60 Hz 230 V 50 Hz 3 502116 Water sensor Not shown 502209 Switch on off compressor 5 500514 Bin thermostat CT ET400A W ic...

Страница 42: ...water filter cartridge primary carton of 6 00130211 Water pre filter cartridge pre filter single 00954305 Water pre filter cartridge pre filter carton of 12 Carbonless high capacity filter system 0105...

Страница 43: ...nsers 501702 Control board adapter R404A to R12 502051 Cord and twist lock plug male ice machine bin signal 502052 Cord and twist lock plug male ice machine power 502333 Plug twist lock two lead male...

Страница 44: ...free 877 612 5086 1 610 252 7301 www follettice com 230V 50Hz models only Maestro Harmony SafeCLEAN Symphony and Vision are trademarks of Follett Corporation Chewblet RIDE and Follett are registered...

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